13 - Lecture notes 13 PDF

Title 13 - Lecture notes 13
Author Ridhima Behl
Course Project Management
Institution Fanshawe College
Pages 37
File Size 1.7 MB
File Type PDF
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chapter 13 (imp)...


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Exam Name___________________________________

TRUE/FALSE.WriteʹTʹifthestatementistrueandʹFʹifthestatementisfalse. 1) Aresourceplanningprocesstakessalesandoperationsplans;processesinformationinthewayof timestandards,routings,andotherinformationonhowthefirmproducesitsservicesorproducts; andthenplanstheinputrequirements.

1)

2) Enterpriseresourceplanning(ERP)systemsaresmall,functionalinformationsystemsareasthat supportmanyenterpriseprocessesanddatastorageneeds.

2)

3) Anenterpriseprocessisacompany - wideprocessthatcutsacrossfunctionalareas,businessunits, geographicregions,andproductlines.

3)

4) ERPsystemsallowanorganizationtoviewitsoperationsasfunctionalareasratherthanhavingto trytoputtogetherthedifferentinformationpiecesproducedbyitsvariousfunctionsand divisions.

4)

5) Theabilityofonepieceofsoftwaretointeractwithothersiscalledinteroperability.

5)

6) Materialrequirementsplanning(MRP)isacomputerizedinformationsystemdeveloped specificallytoaidinmanagingdependentdemandinventoryandschedulingreplenishment orders.

6)

7) Dependentdemandoccursbecausethequantityrequiredisafunctionofthedemandforother itemsheldininventory.

7)

8) Lumpydependentdemandcanresultfromcontinuousindependentdemand.

8)

9) Thebillofmaterialsisarecordofallthecomponentsofanitem,theparent - component relationships,andusagequantitiesderivedfromengineeringandprocessdesigns.

9)

10) Anenditemisanitemthathasatleastoneparentandatleastonecomponent.

10)

11) Apurchaseditemmayhaveoneormoreparents.

11)

12) Partcommonalityreferstothedegreetowhichacomponenthasmorethanoneimmediateparent.

12)

13) Partcommonalitytendstoincreaseinventorycosts.

13)

14) Apurchaseditemhasoneormorecomponentsbecauseitcomesfromasupplier.

14)

15) Aparentisanyitemthatmaygothroughoneormoreoperationstobeprocessedintooneormore components.

15)

16) Themasterproductionschedule(MPS)detailshowmanyenditemswillbeproducedwithin specifiedperiodsoftime.

16)

1

17) Grossrequirementsarethetotaldemandderivedfromallparentproductionplans.

17)

18) Foritemsmanufacturedin - house,onecomponentofleadtimeiswaitingtime.

18)

19) Foritemsmanufacturedin - house,onecomponentofleadtimeisprocessingtime.

19)

20) Lot-for- lot(L4L)isarulethatmaintainsthesameorderquantityeachtimeanorderisissued.

20)

21) Safetystockisneverusedwithmaterialrequirementsplanningsystems.

21)

22) Anactionbucketisthefirstweekʹsentryoftheplannedorderreleaserow.

22)

23) Onetechniqueforprojectingtime- phasedcapacityrequirementsforworkstationsiscapacity requirementsplanning.

23)

24) Finitecapacityschedulingisanalgorithmdesignedtoscheduleagroupofordersappropriately acrosstheentireshop.

24)

25) MRPIItiesMRPtothecompanyʹsfinancialsystem.

25)

26) EnvironmentalmanagementandMRPdonotworkwelltogether.

26)

27) Distributionrequirementsplanning(DRP)isaninventorycontrolandschedulingtechniquethat appliesMRPprinciplestodistributioninventory.

27)

28) TheprinciplesofMRPshouldnotbeappliedtodistributionsystems.

28)

29) Thebillofresources(BOR)isarecordofalltherequiredmaterial,equipmenttime,staff,andother resourcesneeded,theparent - componentrelationships,andtheusagequantities.

29)

30) FasterresponsetomarketchangesandreducedinventorylevelsarebothbenefitsofMRP.

30)

31) Anitemiscalledadependentdemanditembecausedemandisdependentoncustomer preferences.

31)

32) Themasterproductionscheduleisaforecastofdemandforfamiliesofproducts.

32)

33) Abillofmaterialslistsallcomponents,ingredients,asandmaterialsneededtoproduceoneunitof anenditem.

33)

34) Thelot- for- lotlotsizingtechniqueisparticularlyappropriatewhendemandisnotverysmooth andsetupcostissmallcomparedtoholdingcosts.

34)

35) Anintermediateitemmusthavealeastonecomponentsandleastoneparent. 36) Themasterproductionscheduleispartofthematerialrequirementsplanthatspecifieshowmany enditemswillbeproducedwithinspecifiedperiodsoftime.

2

35) 36)

37) Thequantityrequiredofadependentdemandeditemiscomputedfromthedemandforthefinal productsinwhichtheitemisused.

37)

38) MRPisgenerallypracticedonitemsemanatingfromindependentdemand.

38)

39) Timedphasedproductstructure,unlikeBillofmaterials,addstheconceptofleadtimes.

39)

40) InMRP,theinventoryrecorddividesthefutureintotimeperiodscalledtimebaskets.

40)

41) Theaggregateplan,derivedfromthemasterproductionschedule,specifiesinmoredetailhow muchwhichproductsistobemadeandatwhattimes.

41)

42) OnlyveryaccuratelotsizesarecalculatedinadvancecanMRPbeeffective.

42)

43) Anitemmadefromwatermorecomponentsisreferredtoasaparentitem.

43)

44) Partcommonalityreferstoadegreetowhichacomponenthasmorethanoneimmediateparent.

44)

45) Dependentdemandoccursbecausethequantityrequiredisafunctionofthedemandforother itemsheldininventory.

45)

46) Anintermediateitemisasubassembly.

46)

47) Apurchaseditemisacomponentreceivedbythecompanyandtakenoutofinventory.

47)

48) Aperiodicorderquantityissuesordersatpredeterminedintervalsusingthesamequantityfor eachorder.

48)

49) Usingaperiodicorderquantitygeneratesahighlevelofaverageinventorybecauseitcreates inventoryremnants.

49)

50) Safetystockismorecomplexforindependentdemanditemsthanfordependentdemanditems.

50)

51) Amaterialrequirementsplanforeachcomponentitemisgeneratedfromthemasterproduction scheduleandothersourcesusinganMRPexplosion.

51)

52) Anactionnoticeisahandwrittenmemosentfromthesupervisorofthedepartmenttotheline workers.

52)

53) Tomatchthematerialrequirementsplanwithafacilitiesproductioncapacity,thecapacity requirementsplanningtechniquecanbeused.

53)

54) MaterialrequirementsplanningIIallowsMRPtobeusedinservices. 55) Serviceprovidersmustplanforthesameresourcesasinthemanufacturingcompanyhaving demandmaterialdriven.

3

54) 55)

MULTIPLECHOICE.Choosetheonealternativethatbestcompletesthestatementoranswersthequestion. 56) Plannedleadtimeforpurchaseditemsis A) timedifferencebetweenwhentheorderwasissuedandwhenitwouldbereceivedfromthe supplier. B) orderprocessingtime. C) setuptimeplusmaterialshandlingtimepluswaitingtime. D) setuptimeplusprocessingtimepluswaitingtime.

56)

57) Aresourceplanningprocesstakes A) marketinganddistributionplan;processesinformationinthewayoftimestandards, routings,andotherinformationonhowthefirmproducesitsservicesorproducts;andthen planstheinputrequirements. B) buyingandproductionplan;processesinformationinthewayoftimestandards,routings, andotherinformationonhowthefirmproducesitsservicesorproducts;andthenplansthe inputrequirements. C) modellingandbrandingplan;processesinformationinthewayoftimestandards,routings, andotherinformationonhowthefirmproducesitsservicesorproducts;andthenplansthe inputrequirements. D) salesandoperationplan;processesinformationinthewayoftimestandards,routings,and otherinformationonhowthefirmproducesitsservicesorproducts;andthenplanstheinput requirements.

57)

58) Atermforsystemsthatarelarge,integratedinformationsystemswhichsupportmanyenterprise processesanddatastorageneedsiscalled A) materialresourceplanning. B) effectiveresourceplanning. C) standardresourceplanning. D) enterpriseresourceplanning.

58)

59) Thelot- sizingrulethatgeneratesthehighestlevelofaverageinventorybecauseitcreates inventoryremnantsis A) periodicorderquantity(POQ). B) fixedorderquantity(FOQ). C) lot-for- lot(L4L). D) usagequantity.

59)

60) Plannedleadtimeforitemsmanufacturedin - houseincludes A) setuptime. B) materialshandlingandwaitingtimes. C) processtime. D) alltheabove

60)

61) MRPexplosionmeansestimatingthetotalnumberof A) partsneededtobeproducedlessthenumberofpartsonhandforeachparentitem. B) rawmaterialstobepurchasedfromallsuppliers. C) subassemblies,components,andrawmaterialsneededforeachparentitem. D) partstobeproducedforeachparentitem.

61)

62) Theactionnoticeisa A) computer-generateddocumentthathelpsmakedecisionsaboutreleasingneworders. B) documentthatrecordsthemostrecentimportantactionstakeninthecontextofMRP. C) secretdocumenttopromptactionstobetakenagainstsomesuppliers. D) legalnoticeservedbyacustomerwhoseorderwasdelayed.

62)

4

63) WhichofthefollowingstatementsaboutMRPisTRUE? A) MRPalwaysrecognizescapacitylimitationsinproductionaswellashumanresources. B) CapacitylimitationsareimplicitinallMRPcalculations. C) MRPrecognizesthecapacitylimitationsinproduction,butnotinhumanresources. D) MRPmaygenerateaplannedorderreleasethatexceedscurrentproductioncapacity.

63)

64) ThepurposeofFiniteCapacitySchedulingisto A) schedulealljobsforafiniteamountoftime. B) scheduleagroupofjobsacrossallworkcenters. C) schedulebyhandwhenMRPfails. D) limitthetotalcapacitytobeusedinaday.

64)

65) TheBillofResourcesisalistof A) stafftimeneededtoprovideaservice. B) stafftimeneededtomanufactureanitem. C) allresourcesneededtoprovideaservice. D) rawmaterialsneededtoprovideaservice.

65)

66) OneofthedifferencesbetweenEnterpriseResourcePlanning(ERP)andMRPIIisthat A) ERPislinkedtotheexternalsupplychain,butMRPIIisnot. B) ERPincludesbothmanufacturingandserviceoperations. C) ERPappliesonlytothoseoperationsthatareexternaltotheenterprise. D) ERPislimitedtooperationsinternaltotheenterprise.

66)

67) WhichofthefollowingstatementsaboutEnterpriseResourcePlanning(ERP)isTRUE? A) ERPisspecificallydesignedforsalespersonsthatwanttoaccessthesystemawayfromthe office. B) ERPissimilartoMRPII,exceptthatitextendstoserviceoperations. C) ERPallowscustomerstoaccessthesystem. D) ERPdoesnotincludequalitymanagement.

67)

VOCABULARY.Defineeachtermorphraseinthespaceprovidedoronaseparatesheetofpaper. 68) MRPcanbeusedtobestadvantageunderwhichoneofthefollowingcircumstances? MULTIPLECHOICE.Choosetheonealternativethatbestcompletesthestatementoranswersthequestion. 69) Whichbestdefinesthegrossrequirementsforacomponentitem? A) thesumofgrossrequirementsforallparentsofthecomponent B) theamountofsafetystockneededtobufferagainstuncertainties C) thetotaldemandforthecomponentderivedfromallimmediateparents D) theforecastedcustomerdemandforthecomponent

69)

70) WhichofthefollowingstatementsaboutMRPisTRUE? A) MRPgrossrequirementsforaparentitemareequaltotheplannedorderreleasesofits components. B) MRPgrossrequirementsforacomponentdependontheplannedorderreleasesofits immediateparents. C) MRPlogicisbasedonthelogicofuniform,continuousdemand,anditemindependence. D) TobeclassifiedasasuccessfulMRPuser,acompanymustuseeithertheL4LorPOQrules forlotsizing.

70)

5

71) Ifaplannedreceiptforanitemisdueinweek6andtheitemʹsleadtimeis2weeks,inwhichweek willthecorrespondingplannedorderreleaseoccur? A) Week2 B) Week4 C) Week6 D) Week8

71)

72) WhichoneofthefollowingstatementsaboutMRPisbest? A) Anactionnoticeshouldbeissuedifthescheduledreceiptinaperiodislessthanthe projectedon - handinventoryforthatperiod. B) Theperiodicorderquantityruleintroducesremnantsthatareusedasabufferagainst uncertainties. C) Thefixedorderquantityruleresultsinremnants. D) MRPusesalevel-by-levelprocessingprocedure;thecomponentitemsareprocessedfirst.

72)

73) Whichoneofthefollowingstatementsaboutlot - sizingrulesisTRUE? A) IfthePOQruleisused,anitemʹslotsizecanvaryeachtimeanorderisplaced. B) Thelotforlot(L4L)ruleisaspecialcaseofthefixedorderquantity(FOQ)rule. C) Theperiodicorderquantity(POQ)ruleseekstocreateinventoryremnants. D) Alllot- sizingrulesseektominimizeinventorylevels.

73)

74) WhichoneofthefollowingisanMRPlot - sizingrulethatattemptstominimizetheamountof averageinventory? A) Economicorderquantity(EOQ) B) Lotforlot(L4L) C) Fixedorderquantity(FOQ) D) Periodicorderquantity(POQ),withP= 2

74)

75) Whichofthefollowingstatementsaboutlot - sizingrulesforMRPisTRUE? A) Theperiodicorderquantity(POQ)rulegeneratesahigherlevelofaverageinventory, becauseitcreatesinventoryremnants. B) Ingeneral,thefixedorderquantityruleintroducesgreaterinstabilityintotheproduction process. C) Thelot- for- lotruleminimizesinventoryinvestment,butmaximizesthenumberoforders placed. D) FOQreducestheamountofinventoryonhand,bydoingabetterjobofmatchingtheorder quantitytheprojectedon - handinventoryquantity.

75)

76) WhichoneofthefollowingstatementsconcerningMRPisTRUE? A) OneofthemainprerequisitesforimplementinganMRPsystemistohaveproductswithfew BOMlevels. B) SomeofthekeyinputstoacomputerizedMRPsystemareinventoryrecords,updatedbills ofmaterial,andavalidmasterproductionschedule. C) Thescheduledreceiptsforaparentitemareusedtocalculatethegrossrequirementsfor componentsofthatparent. D) BenefitsofasuccessfulMRPimplementationtypicallyincludeadecreaseinthenumberof inventoryturns,andanincreaseinthenumberofexpediters.

76)

77) WhichoneofthefollowingsystemsisaninputtotheMRPsystem? A) financialreportingsystem B) purchasingsystem C) masterproductionschedulingsystem D) shopfloorschedulingsystem

77)

6

78) Theunderlyinglogicforlevel-by-levelprocessinginanMRPsystemis A) itemsmustbeprocessedinorderofincreasingleadtime. B) itemswithoutsafetystockquantitiesmustbeprocessedbeforeitemsthathavesafetystocks greaterthanzero. C) eachiteminabillofmaterialmustbeprocessedfromthebottomup. D) allparentsofanitemmustbeprocessedbeforethatitemisprocessed.

78)

79) WhichofthefollowingstatementsregardingtheoutputfromMRPsystemsisFALSE? A) Actionnoticesaregeneratedtomakedecisionsaboutreleasingnewordersandadjustingthe duedatesofscheduledreceipts. B) Priorityreportssuchasdispatchlistsandsupplierschedulesaregenerated. C) Amaterialsrequirementplanisgeneratedforeachcomponentitem. D) TypicallythecapacitylimitationsofprocessingequipmentareexplicitlyrecognizedbyMRP systemswhenplannedordersarecalculated.

79)

80) OneofthethreetypesofMRPactionnoticespossibleisreleasinganeworder.Whichoneofthe followingstatementsisTRUEaboutreleasinganeworder? A) Releaseanorderwhenthereisanonzeroquantityinthefirstperiodʹsplannedorderrelease row. B) Releaseanorderwhenthereisanonzeroquantityinthescheduledreceiptrow. C) Releaseaseparateorderforserviceparts. D) Releaseanorderwhenthefirstperiodʹsgrossrequirementsquantityisequaltozero.

80)

81) Atechniqueforprojectingtime- phasedrequirementsforcriticalworkstationsisadefinitionof A) distributionrequirementsplanning. B) manufacturingresourceplanning. C) materialrequirementsplanning. D) capacityrequirementsplanning.

81)

82) WhichofthefollowingstatementsconcerningMRPisTRUE? A) Dependentdemanditemstendtoexperiencerelativelyconstantdemandrates. B) Capacityrequirementsplanning(CRP)usesopenorders(scheduledreceipts)andplanned orderreleasestoestimatecapacityrequirementsforcriticalworkstations. C) Themostaccuratewaytoforecastdependentdemandistoexaminepastusagerates. D) MRPsystemsuseindependentdemandsforeachcomponentitem.

82)

83) Ahigherthannormallevelofequipmentfailuresontheshopfloorislikelytobedetectedfrom whichofthefollowingreports? A) vendorshortagereport B) customerforecastreport C) overheadallocationreport D) input/outputcontrolreport

83)

84) WhichoneofthefollowingisafeatureofMRPII,butnotavailableinbasicMRPsystems? A) actionnotices B) dispatchlists C) financialreporting D) capacityreporting

84)

85) WhichofthefollowingstatementsaboutMRPIIisTRUE? A) ItiscomputationallyfasterthanregularMRP. B) ItprovidesmoreextensiveinformationthanMRPbecauseitistiedtothecompanyʹsfinancial system. C) Itislimitedonlytoaidingorder - launchingdecisions. D) Itincorporatesinformalsystemsthroughtheuseofexpertsystemstechnology.

85)

7

86) WhichoneofthefollowingstatementsaboutmaterialrequirementsplanningisTRUE? A) ThedistinctiveadvantagesofMRParegreaterwhentherearemanyBOMlevels,largelot sizes,andamanufacturingenvironmentthatisnottoovolatile. B) SurveyresultsshowthatmostcompaniesadoptingMRPhaveapurelylineflowstrategy. C) Themorevolatilethemanufacturingenvironment,themorelikelyitisthatanMRP installationwillbesuccessful. D) MRPisintendedmainlyforMRO(maintenance,repair,andoperatingsupplies)itemswhere thedemandsarenottooʺlumpy.ʺ

86)

87) WhichofthefollowingstatementsonMRPisTRUE? A) MRPisaninventorycontrolsystemthatderivesthegrossrequirementsoftheenditems frompurchasecommitmentswithvendors. B) Thefixedorderquantity(FOQ)eliminatesremnants. C) ThepayoffsfromMRPtendtobegreaterwhentherearemoreBOMlevelsandlargerlot sizes. D) WhenMRPsystemsareenhancedtoincludefinancialreportingtheyarecalledbasicMRP systems,orʺlittlemrp.ʺ


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