Coating Inspector Program Level 2 Student Manual PDF

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Coating Inspector Program Level 2 Student Manual July 2011 Your CIP Level 2 Instructors are: _________________________ _________________________ _________________________ IMPORTANT NOTICE: Neither the NACE International, its officers, directors, nor members thereof accept any responsibility for the ...

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Coating Inspector Program Level 2 Student Manual

July 2011

Your CIP Level 2 Instructors are: _________________________ _________________________ _________________________

IMPORTANT NOTICE: Neither the NACE International, its officers, directors, nor members thereof accept any responsibility for the use of the methods and materials discussed herein. No authorization is implied concerning the use of patented or copyrighted material. The information is advisory only and the use of the materials and methods is solely at the risk of the user. Printed in the United States. All rights reserved. Reproduction of contents in whole or part or transfer into electronic or photographic storage without permission of copyright owner is expressly forbidden.

Policy on Use of Laptop Computers and Camera Phones In order to be pro-active and provide students with the best opportunity for them to be as fully prepared for the course as possible; NACE has recently implemented a new policy of sending a CD-ROM of the student manual to each student when they register for a CIP course. We are hoping that this process will provide students the opportunity to review and (hopefully) study the manual prior to arriving at the class. As a result, we have started experiencing students arriving at class with their CD-ROM and a laptop computer. In order to bring ourselves into the 21st Century, the CIP Committee has made the decision to allow students to use their laptops to follow along electronically versus working from their student manual and to also use their laptop to take notes of the class lecture. In order to make this work, the following guidelines have been put into place: 1. Students are not allowed to be on the internet or connect with the outside world through their computer. 2. Students are not allowed to record any portion of the classroom/lab activities (including lectures) 3. All laptops must be kept in “silent” mode so as not to disturb others in the class. 4. Laptops cannot be used while quizzes or exams are taking place. 5. Laptops cannot be used during the Peer Review In addition, with the use of more and more camera cell phones, students are forbidden to use their cell phone to take pictures while in the class.

Thank you, NACE CIP Committee

Acknowledgements The time and expertise of a many members of NACE International have gone into the development of this course. Their dedication and efforts are greatly appreciated by the authors and by those who have assisted in making this work possible. The scope, desired learning outcomes and performance criteria of this course were developed by the NACE Coating Inspector Program (CIP) Subcommittee under the auspices of the NACE Education Administrative Committee in cooperation with the NACE Certification Administrative Committee. On behalf of NACE, we would like to thank the CIP subcommittee for its work. Their efforts were extraordinary and their goal was in the best interest of public service — to develop and provide a much needed training program that would help improve corrosion control efforts industry-wide. We also wish to thank their employers for being generously supportive of the substantial work and personal time that the members dedicated to this program.

NACE COATINGS NETWORK (NCN) NACE has established the NACE Coatings Network, an electronic list serve that is free to the public. It facilitates communications among professionals who work in all facets of corrosion prevention and control. If you subscribe to the NACE Coatings Network, you will be part of an E-Mail driven open discussion forum on topics A-Z in the coatings industry. Got a question? Just ask! Got the answer? Share it! The discussions sometimes will be one-time questions, and sometimes there will be debates. What do you need to join? An E-Mail address. That’s all! Then: 1. To subscribe, send a blank email to: [email protected] 2. To unsubscribe, send a blank email to: [email protected] 3. You’re done! You’ll get an email back telling you how to participate, but it’s so easy that you’ll figure it out without any help!

Instructions for Completing the ParSCORETM Student Enrollment/Score Sheet 1. Use a Number 2 (or dark lead) pencil. 2. Fill in all of the following information and the corresponding bubbles for each category: √ ID Number: Student ID, NACE ID or Temporary ID provided √ PHONE: Your phone number. The last four digits of this number will be your password for accessing your grades on-line. (for Privacy issues, you may choose a different four-digit number in this space) √ LAST NAME: Your last name (surname) √ FIRST NAME: Your first name (given name) √ M.I.: Middle initial (if applicable) √ TEST FORM: This is the version of the exam you are taking √ SUBJ SCORE: This is the version of the exam you are taking √ NAME: _______________ (fill in your entire name) √ SUBJECT: _____________ (fill in the type of exam you are taking,e.g., CIP Level 1) √ DATE: _______________ (date you are taking exam) 3. The next section of the form (1 to 200) is for the answers to your exam questions. •All answers MUST be bubbled in on the ParSCORETM Score Sheet . Answers recorded on the actual exam will NOT be counted. •If changing an answer on the ParSCORETM sheet, be sure to erase completely. •Bubble only one answer per question and do not fill in more answers than the exam contains.

EXAMINATION RESULTS POLICY AND PROCEDURES It is NACE policy to not disclose student grades via the telephone, e-mail, or fax. Students will receive a grade letter, by regular mail or through a company representative, in approximately 6 to 8 weeks after the completion of the course. However, in most cases, within 7 to 10 business days following receipt of exams at NACE Headquarters, students may access their grades via the NACE Web site.

WEB Instructions for accessing student grades on-line: Go to: www.nace.org Choose:Education Grades Access Scores Online

Find your Course ID Number (Example 07C44222 or 42407002) in the drop down menu. Type in your Student ID or Temporary Student ID (Example 123456 or 4240700217)*. Type in your 4-digit Password (the last four digits of the telephone number entered on your Scantron exam form) Click on Search

Use the spaces provided below to document your access information:

STUDENT ID__________________COURSE CODE_________________ PASSWORD (Only Four Digits) ___________________

*Note that the Student ID number for NACE members will be the same as their NACE membership number unless a Temporary Student ID number is issued at the course. For those who register through NACE Headquarters, the Student ID will appear on their course confirmation form, student roster provided to the instructor, and/or students’ name badges. For In-House, Licensee, and Section-Registered courses, a Temporary ID number will be assigned at the course for the purposes of accessing scores online only. For In-House courses, this information may not be posted until payment has been received from the hosting company. Information regarding the current shipment status of grade letters is available upon the web upon completion of the course. Processing begins at the receipt of the paperwork at NACE headquarters. When the letters for the course are being processed, the “Status” column will indicate “Processing”. Once the letters are mailed, the status will be updated to say “Mailed” and the date mailed will be entered in the last column. Courses are listed in date order. Grade letter shipment status can be found at the following link: http://web.nace.org/Departments/Education/Grades/GradeStatus.aspx If you have not received your grade letter within 2-3 weeks after the posted “Mailed date” (6 weeks for International locations), or if you have trouble accessing your scores online, you may contact us at [email protected]

DAILY SCHEDULE DAY ONE Registration Chapter 1

Introduction

Chapter 2

Advanced Corrosion

Lunch Chapter 3

Environmental Controls

Chapter 4

Advanced Environmental Testing Instrumentation

Chapter 5

Advanced Environmental Testing Instrumentation Practice Lab DAY TWO

Chapter 6

Centrifugal Blast Cleaning

Chapter 7

Waterjetting

Chapter 8

Interpersonal Relationship Dynamic in the Workplace

Lunch Chapter 9

Safety Awareness

Chapter 10

Advanced Nondestructive Test Instruments

Chapter 11

Advanced Nondestructive Test Instruments - Practice Lab DAY THREE

Chapter 12

Linings and Special Coatings

Chapter 13

Thick Barrier Linings

Chapter 14

Advanced Standards and Resources

Lunch Chapter 15

Coating Concrete and Inspection

Chapter 16

Test Instruments for Coating Concrete

Chapter 17

Concrete Inspection Equipment - Practice Lab

DAILY SCHEDULE DAY FOUR Chapter 18

Pipeline Mainline and Field Joint Coatings

Chapter 19

Destructive Instruments and Tests

Lunch Chapter 20

Destructive Instruments and Tests - Practice Lab

Chapter 21

Surface Preparation, Coating and Inspection of Special Substrates

Chapter 22

Maintenance Coating Operations DAY FIVE

Chapter 23

Non Liquid Coatings

Chapter 24

Coating Surveys

Chapter 25

Specialized Tests and Test Equipment

Lunch Chapter 26

Coating Types, Failure Modes, and Inspection Criteria

Chapter 27

Peer Review DAY SIX

Course Review Course Exam

Paul Knobloch Scholarship Background The Coating Inspector Program (CIP) Task Group (formerly ETC-40 Subcommittee and later the NICITCP Task Group) of PDC voted to establish an annual honoree scholarship entitled “The Paul Knobloch Scholarship”. The subcommittee chairman appointed a Scholarship Committee (now to be known as Scholarship Task Group) to develop recommendations related to such a scholarship. They are as follows:

Purpose The Paul Knobloch Scholarship is a discretionary scholarship awarded on merit by the CIP Task Group in honor of one of their founding members, Mr. Paul Knobloch. Paul was generous with his time throughout the development of the CIP, and was a member of the committee that implemented the program. He was particularly interested in training development for individuals with a practical hands-on background.

Resolution Be it hereby resolved that the Coating Inspector Program Task Group may offer an annual scholarship entitled “The Paul Knobloch Scholarship”. A maximum of two (2) scholarships may be granted each calendar year solely at the discretion of the CIP Task Group. It is understood that the scholarship is not an official award of NACE International, but is offered in order to honor the efforts of Paul Knobloch on behalf of the Coating Inspector Program. Granting of such a scholarship shall be subject to the following rules.

Eligibility • •

People who have successfully completed Level 1 of the Coating Inspector Program shall be eligible for the scholarship. Successful completion of each subsequent course (i.e., CIP Level 2) shall be the criterion for the continuation of the scholarship. Failure to achieve a passing grade in any examination shall terminate the scholarship award.

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Last Revised March 2007

Scholarship Committee Each year at the NACE Annual Conference, the Chairman of the CIP Task Group shall appoint a Scholarship Task Group. The Scholarship Task Group shall consist of three members with one being designated as Chairman. All three members must be CIP Task Group members. Nominations At the time the Scholarship Task Group is formed (NACE Annual Conference), nominations shall be considered for the scholarship. Nominations must be made in writing on the proper Nomination Form (example attached) and shall be submitted to the CIP Scholarship Task Group Chairman (c/o NACE Education Division). The Scholarship Chairman shall maintain a list of nominations received. The Scholarship Task Group shall review nominations for complete and accurate data. The Scholarship Task Group will not consider incomplete or inaccurate nominations. The Scholarship Task Group will only consider information provided in writing on the proper forms. Information provided to the Task Group will not be disclosed to any third party, and shall remain confidential. The Scholarship Task Group will consider all valid nominations, and will make their decision based on the criteria stated below. All decisions of the Task Group are final, and reasons for the selection will not be disclosed. The Scholarship Task Group will submit the name of the recipient(s) to NACE and the CIP Committee within 30 days of the closing of nominations, unless otherwise determined by the chairman of the CIP Committee. Criteria for Nomination In making its decision, the Scholarship Task Group shall consider the following criteria: • • • •

Financial need Leadership potential Technical knowledge Examination results in CIP Level 1. Successful completion of Level 1 is a mandatory requirement. The examination results achieved will be a contributory factor to any successful application.

Who May Nominate Nominations must be jointly submitted by two persons, each of whom must be associated with the Coating Inspector Program, i.e., individuals currently holding NACE Coating Inspector-Level 3 Certification.

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The Scholarship The scholarship program shall consist of the following: 1.

Letter of Notification: The recipient shall be officially notified of the receipt of the scholarship by letter from the CIP Committee Chairman.

2.

Certificate: A certificate for the scholarship will be awarded to the recipient.

3.

Tuition: The recipient shall be granted a scholarship to attend one (1) or two (2) eligible training courses as defined in item 4 below. The value of the scholarship shall consist of course registration fees only, at actual cost.

4.

Eligible Training Courses: The scholarship may be applied to registration fees for any or all of the following, provided the candidate has not already successfully completed them: • •

Level 2 Peer Review

5.

Payment of Tuition Costs: Registration fees shall be paid to NACE International, and not paid directly to recipient.

6.

Scholarship Tuition Fee Payment/Registration: The scholarship recipient shall notify the NACE Education Division at least thirty (30) days in advance of the course offering which the recipient wishes to attend. The recipient shall be added to the class roster provided that the class is not fully booked. It shall be the responsibility of the recipient to make all other arrangements related to attendance at the course. These arrangements include, but are not limited to, transportation, lodging and meals.

Time Limit The recipient shall make use of the provisions of the scholarship within two (2) calendar years of award of scholarship. Should recipient fail to make use of the scholarship within two years, the CIP Task Group may, at its own discretion, vote to extend the benefit period, or the recipient will be declared ineligible for further use of the scholarship. If a scholarship recipient is unable to use the scholarship due to circumstances such as their work schedule, illness or lack of company support that might not permit its full use, they may make application to the CIP Task Group to postpone the award of scholarship. In such circumstances, the CIP Task Group may, at its own discretion, agree to extend the benefit period.

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NOMINATION FORM FOR PAUL KNOBLOCH SCHOLARSHIP

Nomination guidelines and required information:

1.

In order for a person to be eligible, a written nomination form and required documents must be submitted to the CIP Scholarship Task Group, c/o NACE Education Division.

2.

Nominee must have successfully completed NACE International Coating Inspector Program Level 1.

3.

A resume of work experience and education must accompany the nomination package. The Scholarship Task Group Chairman will verify Work experience.

This nomination requires that two (2) people complete the attached forms. They must both be associated with the Coating Inspector Program (subcommittee member, peer, instructor, or person holding NACE Coating Inspector Certification).

Please use the Submission CheckList to make certain that your nomination package is complete.

We hereby nominate the following person for consideration for the Paul Knobloch Scholarship as a result of outstanding performance in Level 1 of the NACE International Coating Inspector Program:

Nominee Name:

______________________________________________

Address:

______________________________________________

City, State, Country, and ZIP: ______________________________________________

Telephone Number:

______________________________________________

Fax Number:

______________________________________________

E-mail Address:

______________________________________________

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Last Revised March 2007

Nomination Form for the Paul Knobloch Scholarship: Submitted by: Signature:

___________________________________________________________

Date:

___________________________________________________________

NACE Certified Coating Inspector-Level 3 Certification Number: _____________________

Signature:

___________________________________________________________

Date:

___________________________________________________________

NACE Certified Coating Inspector-Level 3 Certification Number: _____________________

___________________________________________________________________________________ Mail to: CIP Knobloch Scholarship Task Group c/o NACE Education Division 1440 South Creek Drive Houston, TX 77084-4906

For HQ Use Only Level 1 Date: _________ Written Exam Grade:__________ Practical Exam Grade:__________ Logbook Grade: __________ Level 2 Date: __________ Written Exam Grade:__________ Practical Exam Grade:__________

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Work Experience Verified:____________

__________________________________ Scholarship Task Group Chairman

Last Revised March 2007

KNOBLOCH SCHOLARSHIP NOMINATION SUBMISSION CHECK LIST

Please use this form to be certain that you are forwarding a complete information package. Incomplete submissions will be returned to the nominators with a request that all items be submitted in one package.

_______

Nomination Form

_______

Information Form #1

_______

Information Form #2

_______

Scholarship Nominee Form

_______

Resume

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Last Revised March 2007

INFORMATION FORM #1

Please answer the following based upon your knowledge of, or personal experience with the nominee, __________________________ (nominee’s name): 1.

The nominee’s completion of Coating Inspection Certification will further the integrity or enhance the Coating Inspection Pro...