Maintenance Engineering Management Chapter 1-1 PDF

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Introduction to Maintenance Engineering Management systems for student knowledge....

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DJJ6162: MAINTENANCE ENGINEERING & MANAGEMENT

Chapter 1: MAINTENANCE ORGANIZATION

INTRODUCTION It is necessary to keep materials, tools and equipment in good condition in order to achieve desired result. If the working equipment are in good running condition, the products obtained will be of required quality and the process will be reliable. Therefore it is necessary to maintain the plant. DJJ6162 - MAINTENANCE ENG & MANAGEMENT

DEFINITION: Some defines maintenance as: “A combination of all technical and administrative actions, including supervision actions, intended to retain an item in, or restore it to, a state in which it can perform a required function”

Others defines it as: “A set of organised activities that are carried out in order to keep an item in its best operational condition with minimum cost acquired.” DJJ6162 - MAINTENANCE ENG & MANAGEMENT

MAINTENANCE MANAGEMENT Maintenance = All actions appropriate for retaining an item/part/equipment in, or restoring it to, a given condition Maintenance Management = orderly and systematic approach to planning, organizing, monitoring and evaluating maintenance activities and their costs DJJ6162 - MAINTENANCE ENG & MANAGEMENT

CHAPTER 1:

OBJECTIVES & BENEFITS OF MM MAINTENANCE ORGANIZATION

RESPONSIBILITIES/ROLES IN MO MAINTENANCE COSTS EFFECTIVE MAINTENANCE ORGANIZATIONS DJJ6162 - MAINTENANCE ENG & MANAGEMENT

CHAPTER 1: MAINTENANCE ORGANIZATION Objectives & Benefits of Maintenance Management

PART 1

OBJECTIVES OF MM Prevent hazards

Max performance of production

Max prod capacity

Max lifespan of equipment

Enhance safety

Prevent breakdown / failure

OBJECTIVES OF MM

Increase reliability

Increase functional reliability

Min production cost Min production loss

Achieve product Q & Customer satisfaction DJJ6162 - MAINTENANCE ENG & MANAGEMENT

OBJECTIVES OF MM maximize production capacity – through high utilization of facility maximize performance of production equipment efficiently and regularly maximize the useful life of equipments increase reliability of the operating systems increase functional reliability of production facilities achieve product quality and customer satisfaction through adjusted and serviced equipment DJJ6162 - MAINTENANCE ENG & MANAGEMENT

OBJECTIVES OF MM minimize production loss from failures minimize cost of production minimize frequency and severity of interruptions prevent breakdown or failures enhance the safety of manpower keep equipment safe and prevent safety hazards DJJ6162 - MAINTENANCE ENG & MANAGEMENT

BENEFITS OF MM

Manages control

Improves safety

Reduces resource waste

Reduce overtime

BENEFITS OF MM

Easy error spotting

Improve quality

Better Support & Service DJJ6162 - MAINTENANCE ENG & MANAGEMENT

BENEFITS OF MM Manages control Maintenance can be planned and served as pre-active instead of reactive Ensure timely schedules, well-defined job descriptions & availability of standby equipment in time of disaster

Reduce overtime Reduce/eliminate overtime by reducing the chances of failures. Management define tasks and allocate resources effectively to ensure objectives are met in timely & orderly manner. DJJ6162 - MAINTENANCE ENG & MANAGEMENT

BENEFITS OF MM Improve quality Effective MM improve output & ensure quality Gives only small amount of leeway to tolerances but within well established control limit

Ensure better support & services A good MM system provide support to staff/personnel & end users. Allows reliable, on time and quality service DJJ6162 - MAINTENANCE ENG & MANAGEMENT

BENEFITS OF MM Easy error spotting MM details the goals & objectives of department and employees, hence easier to spot errors/failures

Reduces waste MM ensures labor, materials & equipment are well utilized-> reduce waste

Improve safety MM examines the risk of potential hazards and ways if addressing them before they pose a risk Regular housekeeping program promote fire prevention & safety measure. DJJ6162 - MAINTENANCE ENG & MANAGEMENT

Q&A REFLECTIVE SESSION -END OF PART 1-...