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Autodesk Fusion 360 - The Master Guide is the ultimate book to have deep learning of Fusion 360 software. This Fusion 360 book is released as per October 2019 updates, which totally changed the user interface and added lots more features to it. Each chapter contains a thorough explanation of all imp...

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Autodesk Fusion 360 Book (2nd Edition) COLORED

By Gaurav Verma Samar (CADCAMCAE Works)

Published by CADCAMCAE WORKS, USA. Copyright © 2018. All rights reserved. No part of this publication may be reproduced or distributed in any form or by any means, or stored in the database or retrieval system without the prior permission of CADCADCAE WORKS. To get the permissions, contact at cadcamcaeworks@gmail. com

ISBN # 978-1-988722-35-1

NOTICE TO THE READER Publisher does not warrant or guarantee any of the products described in the text or perform any independent analysis in connection with any of the product information contained in the text. Publisher does not assume, and expressly disclaims, any obligation to obtain and include information other than that provided to it by the manufacturer. The reader is expressly warned to consider and adopt all safety precautions that might be indicated by the activities herein and to avoid all potential hazards. By following the instructions contained herein, the reader willingly assumes all risks in connection with such instructions. The Publisher makes no representation or warranties of any kind, including but not limited to, the warranties of fitness for a particular purpose or merchantability, nor are any such representations implied with respect to the material set forth herein, and the publisher takes no responsibility with respect to such material. The publisher shall not be liable for any special, consequential, or exemplary damages resulting, in whole or part, from the reader’s use of, or reliance upon, this material.

DEDICATION To teachers, who make it possible to disseminate knowledge to enlighten the young and curious minds of our future generations To students, who are the future of the world

THANKS To my friends and colleagues To my family for their love and support

Table of Contents Preface About Authors

xvi xviii

Chapter 1 : Starting with Autodesk Fusion 360 Overview Of Autodesk Fusion 360 Installing Autodesk fusion 360 (Student) Starting Autodesk Fusion 360 Starting a New document File Menu New Design From File New Drawing New Drawing Template Open details On Web Save Save As Recover Documents Export Live Review Session Share 3D Print Print studio Capture Image View Script and Add-Ins Fusion 360 App Store Undo And Redo Button User Account drop-down Preferences Work Offline/Online Help drop-down Search Help Box Learn Fusion 360 Getting Started Diagnostic log Files Data Panel Branch / Merge Options Upload Cloud Account of User Browser Navigation Bar Display Bar ViewCube Mouse Functions Timeline Self Assessment

1-2 1-3 1-4 1-6 1-7 1-7 1-8 1-8 1-8 1-8 1-10 1-11 1-12 1-13 1-16 1-20 1-22 1-30 1-31 1-33 1-34 1-36 1-36 1-36 1-39 1-39 1-39 1-39 1-40 1-40 1-41 1-42 1-43 1-44 1-44 1-45 1-46 1-46 1-47 1-47 1-49

Chapter 2 : Sketching Introduction Starting Sketch Sketch Creation Tools Line Rectangle Circle Arc Polygon Ellipse Slot Spline Conic Curve Point Text Sketch Editing Tools Fillet Trim Extend Break Sketch Scale Offset Mirror Circular Pattern Rectangular Pattern Project/Include Sketch Dimension Sketch Palette Options Constraints Practical 1 Practical 2 Practical 3 Practice 1 Practice 2 Practice 3 Practice 4

2-2 2-2 2-3 2-3 2-4 2-6 2-9 2-11 2-13 2-13 2-16 2-17 2-18 2-18 2-19 2-19 2-20 2-21 2-21 2-22 2-22 2-23 2-24 2-25 2-27 2-27 2-28 2-28 2-29 2-33 2-36 2-41 2-47 2-47 2-48 2-48

Chapter 3 : 3D Sketch and Solid Modeling 3D Sketches Creating 3D Sketch Selection Tools Select Tool Window Selection Freeform Selection Paint Selection Selection Tools Selection Priority Selection Filters Solid Modeling

3-2 3-2 3-6 3-7 3-7 3-8 3-8 3-8 3-11 3-11 3-11

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Create drop-down New Component Extrude Revolve Sweep Construction Geometry Offset Plane Plane at Angle Tangent Plane Midplane Plane Through Two Edges Plane Through Three Points Plane Tangent to Face at Point Plane Along Path Axis Through Cylinder/Cone/Torus Axis Perpendicular at Point Axis Through Two Planes Axis Through Two Points Axis Through Edge Axis Perpendicular to Face at Point Point at Vertex Point Through Two Edges Point Through Three Planes Point at Center of Circle/Sphere/Torus Point at Edge and Plane Project/Include Tools Project Tool Intersect Tool Include 3D Geometry Tool Project to Surface Tool Intersection Curve Tool Self Assessment

3-12 3-12 3-12 3-19 3-21 3-26 3-27 3-28 3-29 3-30 3-31 3-32 3-33 3-34 3-35 3-36 3-37 3-38 3-39 3-39 3-40 3-41 3-42 3-43 3-43 3-44 3-44 3-45 3-46 3-46 3-48 3-50

Chapter 4 : Advanced 3D Modeling Introduction Loft Guide Type Rib Web Hole Single Hole Multiple Holes Thread Box Cylinder Sphere Torus Coil Pipe Pattern

4-2 4-2 4-6 4-8 4-10 4-12 4-12 4-15 4-16 4-18 4-19 4-20 4-21 4-22 4-24 4-25

Autodesk Fusion 360 Black Book Rectangular Pattern Circular Pattern Pattern on Path Mirror Thicken Boundary Fill Create Form Create Base Feature Create Mesh CREATE PCB FEATURE Self Assessment

vii 4-25 4-27 4-29 4-30 4-31 4-32 4-34 4-34 4-34 4-35 4-36

Chapter 5 : Practical and Practice Practical 1 Practical 2 Practical 3 Practice 1 Practice 2 Practice 3 Practice 4 Practice 5 Practice 6 Practice 7 Practice 8 Practice 9 Practice 10

5-2 5-4 5-11 5-15 5-16 5-17 5-17 5-18 5-19 5-20 5-21 5-22 5-23

Chapter 6 : Solid Editing Solid Editing tools Press Pull Offset Faces Fillet Type drop-down Variable Radius Rule Fillet Chamfer Shell Draft Scale Combine Replace Face Split Face Split Body Silhouette Split Move/Copy Align Physical Material Appearance Manage Materials Delete

6-2 6-2 6-3 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-13 6-14 6-15 6-18 6-20 6-21 6-22 6-23

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Change Parameters

6-23

Chapter 7 : Assembly Design Introduction New Component Empty Component From Bodies Joint Motion As-Built Joint Joint Origin Rigid Group Drive Joints Motion Link Enable Contact Sets Enable All Contact Disable Contact Create New Contact Motion Study Practical 1 Practice 1

7-2 7-2 7-2 7-3 7-4 7-5 7-8 7-10 7-13 7-13 7-14 7-15 7-16 7-17 7-17 7-17 7-19 7-22

Chapter 8 : Importing Files and Inspection Introduction Inserting File Decal Attached Canvas Insert Mesh Insert SVG Insert DXF Insert McMaster-Carr Component Insert a manufacturer part Inspect Measure Interference Curvature Comb Analysis Zebra Analysis Draft Analysis Curvature Map Analysis Section Analysis Center of Mass Component Color Cycling Toggle Tool Check Sketch Tool

8-2 8-2 8-2 8-3 8-5 8-7 8-8 8-10 8-11 8-12 8-12 8-14 8-15 8-16 8-18 8-19 8-21 8-22 8-23 8-23

Chapter 9 : Surface Modeling Introduction Extrude Patch Other Solid Modeling Tools For Surfacing

9-2 9-2 9-3 9-4

Editing Tools Trim Extend Stitch Unstitch Reverse Normal Practical 1 Practical 2 Practice 1 Practice 2

9-4 9-5 9-6 9-7 9-8 9-8 9-9 9-23 9-33 9-34

Chapter 10 : Rendering and Animation Introduction Introduction to Render Workspace Appearance Tool Scene Settings Environment Library Tab Texture Map Control In-Canvas Render In-Canvas Render Setting Capture Image Render Animation New Storyboard Transform Components Restore Home Auto Explode: One Level Auto Explode: All Levels Manual Explode Show/Hide Create Callout View Publish Video

10-2 10-2 10-2 10-2 10-5 10-6 10-8 10-9 10-10 10-11 10-16 10-16 10-17 10-18 10-19 10-20 10-21 10-22 10-23 10-24 10-24

Chapter 11 : Drawing Introduction Starting Drawing Workspace DRAWING VIEW dialog box Creating Base View Creating Projected View Creating Section View Creating Detail View Moving Views Rotating Views Creating Centerline Creating Center Mark Creating Center Mark Pattern Edge Extension Dimensioning Ordinate Dimensioning

11-2 11-2 11-3 11-4 11-4 11-6 11-8 11-10 11-11 11-12 11-12 11-13 11-14 11-14 11-15

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Creating Linear Dimension Creating Aligned Dimension Creating Angular Dimension Creating Radius Dimension Creating Diameter Dimension Baseline Dimensioning Chain Dimensioning Dimension Break Annotation Settings Editing Dimensions Creating Text Creating Leaders Applying Surface Texture Symbol Surface Texture Symbols or Surface Roughness Symbols Creating Feature Control Frame Reading Feature Control Frame Creating Datum Identifier Generating Tables Generating Balloon Bend Identifier and Table Renumbering Balloons Aligning Balloons Generating PDF Generating DWG Generating CSV File

11-15 11-16 11-17 11-17 11-18 11-18 11-19 11-19 11-20 11-20 11-22 11-23 11-24 11-25 11-25 11-26 11-30 11-31 11-32 11-33 11-34 11-34 11-36 11-37 11-37

Chapter 12 : Sculpting Introduction Opening the Sculpt Workspace Creation tools Box Plane Cylinder Sphere Torus Quadball Pipe Face Extrude Revolve Modifying tools Edit Form Insert Edge Subdivide Insert Point Merge Edge Bridge Fill Hole Weld Vertices UnWeld Edges

12-2 12-2 12-2 12-3 12-5 12-7 12-8 12-9 12-10 12-11 12-15 12-17 12-19 12-21 12-21 12-25 12-26 12-27 12-28 12-29 12-30 12-32 12-33

Autodesk Fusion 360 Black Book Crease UnCrease Bevel Edge Slide Edge Pull Flatten Match Interpolate Thicken Freeze UnFreeze Practical Practice 1 Practice 2

xi 12-34 12-35 12-36 12-37 12-38 12-40 12-41 12-43 12-44 12-45 12-46 12-47 12-52 12-53

Chapter 13 : Sculpting-2 Introduction Symmetry Tools Mirror - Internal Circular - Internal Mirror - Duplicate Circular - Duplicate Clear Symmetry Isolate Symmetry Utilities Display Mode Repair Mode Make Uniform Convert Enable Better Performance/Display

13-2 13-2 13-2 13-3 13-4 13-6 13-7 13-8 13-9 13-9 13-10 13-11 13-11 13-12

Chapter 14 : Mesh Design Introduction Opening the Mesh Workspace Inserting File Insert Mesh BRep to Mesh Modification tools Remesh Reduce Make Closed Mesh Erase and Fill Smooth Plane Cut Reverse Normal Delete Faces Separate Merge Bodies Face Groups Practical

14-2 14-2 14-3 14-3 14-4 14-6 14-6 14-8 14-9 14-10 14-12 14-13 14-15 14-16 14-17 14-19 14-20 14-24

Practice

14-27

Chapter 15 : CAM Introduction Starting the CAM Workspace Job Setup New Setup Setting a Milling machine Turning Cutting Tool selection Tools Used in CNC Milling and Lathe Machines Milling Tools Lathe Tools or Turning Tools Practical 1 Practical 2 Practice

15-2 15-2 15-3 15-3 15-3 15-16 15-17 15-18 15-21 15-21 15-28 15-42 15-48 15-54

Chapter 16 : Generating Milling Toolpaths - 1 Generating 2D Toolpaths 2D Adaptive Clearing 2D POCKET Face 2D Contour Slot Trace Thread Bore Circular Engrave 2D Chamfer Generating 3D Toolpath Adaptive Clearing Pocket Clearing Parallel Contour Ramp Horizontal Pencil Scallop Practical Practice 1 Practice 2

16-2 16-2 16-10 16-12 16-13 16-16 16-17 16-20 16-22 16-23 16-24 16-26 16-28 16-28 16-31 16-32 16-34 16-37 16-38 16-39 16-40 16-42 16-53 16-54

Chapter 17 : Generating Milling Toolpaths - 2 3D Toolpaths Spiral Radial Morphed Spiral

17-2 17-2 17-4 17-5

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Project Morph Multi-AXIS toolpath Creating Swarf Toolpath Creating Multi-Axis Contour Toolpath Creating Flow Toolpath Creating Drilling Toolpath Practical Practice 1 Practice 2 Practice 3

17-6 17-8 17-9 17-10 17-13 17-15 17-17 17-20 17-29 17-29 17-30

Chapter 18 : Generating Turning and Cutting Toolpaths Generating Turning Turning Turning Turning Turning Turning Turning Turning Turning Generating Cutting Practical Practice 1 Practice 2

Turning Toolpath Profile Groove Face Single Groove Chamfer Part Thread Secondary Spindle Chuck Secondary Spindle Return Cutting toolpaths

18-2 18-2 18-6 18-9 18-10 18-12 18-15 18-16 18-19 18-20 18-21 18-21 18-24 18-30 18-31

Chapter 19 : Miscellaneous CAM Tools Introduction New Folder New Pattern Manual NC WCS Probe Simulate Post Process Setup Sheet Generate Toolpath Clear Toolpath Machining Time Tool Library Task Manager

19-2 19-2 19-3 19-9 19-10 19-12 19-15 19-18 19-19 19-20 19-21 19-21 19-22

Chapter 20 : Introduction to Simulation in Fusion 360 Introduction Types of Analyses performed in Fusion 360 Simulation Static Analysis Modal Analysis (Vibration Analysis)

20-2 20-2 20-2 20-3

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Thermal analysis Thermal Stress Analysis Structural Buckling Analysis Event Simulation Shape Optimization FEA Starting Simulation in Fusion 360 Performing an Analysis Starting New Simulation Study Simplifying Model For Analysis Removing Features Removing Faces Replace With Primitives Study Material Applying Study Material Displaying Material Properties Managing Physical Material Displaying Study Material Colors Applying Constraints Applying Structural Constraints Applying Bolt Connector Constraint Rigid Body Connector Constraint Applying Loads Applying Structural Loads Applying Linear Global Load (Acceleration) Applying Angular Global Load Toggling Gravity On/Off Editing Gravity Apply Point Mass (Auto) Apply Point Mass (Manual) Applying Contacts Applying Automatic Contacts Modifying Contacts Applying Manual Contacts Manage Contacts Tool Solving Analysis Performing Pre-check Meshing Applying Local Mesh Control Adaptive Mesh Refinement Solving Analysis Preparing and Manipulating the Results

20-4 20-4 20-5 20-5 20-5 20-5 20-5 20-6 20-7 20-7 20-8 20-9 20-9 20-10 20-10 20-11 20-11 20-15 20-16 20-16 20-19 20-21 20-21 20-22 20-27 20-28 20-28 20-28 20-29 20-30 20-30 20-30 20-31 20-33 20-34 20-34 20-35 20-35 20-37 20-38 20-39 20-40

Chapter 21 : Simulation Studies in Fusion 360 Introduction Nonlinear Static Stress Analysis Structural Buckling Analysis Use of Buckling Analysis Modal Frequencies Analysis Thermal Analysis

21-2 21-2 21-4 21-5 21-6 21-9

Autodesk Fusion 360 Black Book Important terms related to Thermal Analysis Performing Thermal Analysis Thermal Stress Analysis Event Simulation Shape Optimization Preserve Region Setting Shape Optimization criteria Generating Mesh Body of Result Practice 1 Practice 2 Practice 3 Problem 1 Problem 2

xv 21-9 21-10 21-12 21-12 21-12 21-13 21-13 21-14 21-15 21-16 21-16 21-17 21-17

Chapter 22 : Sheetmetal Design Introduction Sheet Metal Rules Modifying the rules Creating New Sheet Metal Rule Creating Flanges Creating Contour Flange Unfolding Sheetmetal Part Refolding Faces Flat Pattern Exporting DXF Practical Practice

22-2 22-2 22-3 22-3 22-3 22-5 22-6 22-7 22-7 22-8 22-9 22-16

Index Ethics of an Engineer Other Books by CADCAMCAE Works

I-1 I-7 I-8

Preface Autodesk Fusion 360 is a product of Autodesk Inc. Fusion 360 is the first of its kind software which combine 3D CAD, CAM, and CAE tool in single package. It connects your entire product development process in a single cloud-based platform that works on both Mac and PC. In CAD environment, you can create the model with parametric designing and dimensioning. The CAD environment is equally applicable for assembly design. The CAE environment facilitates to analysis the model under real-world load conditions. Once the model is as per your requirement then generate the NC program using the CAM environment. The Autodesk Fusion 360 Black Book (2nd Edition) is the second edition of our series on Autodesk Fusion 360. The book is updated on Autodesk Fusion 360 Ultimate, Student V 2.0.4116. With lots of features and thorough review, we present a book to help professionals as well as beginners in creating some of the most complex solid models. The book follows a step by step methodology. In this book, we have tried to give real-world examples with real challenges in designing. We have tried to reduce the gap between educational use of Autodesk Fusion 360 and industrial use of Autodesk Fusion 360. This edition of book, includes latest topics on Sketching, 3D Part Designing, Assembly Design, Rendering & Animation, Sculpting, Mesh Design, CAM, Simulation, Sheetmetal, 3D printing, 3D PDFs, and many other topics. The book covers almost all the information required by a learner to master the Autodesk Fusion 360. The book starts with sketching and ends at advanced topics like CAM, Simulation, and Mesh Design. Some of the salient features of this book are : In-Depth explanation of concepts Every new topic of this book starts with the explanation of the basic concepts. In this way, the user becomes capable of relating the things with real world. Topics Covered Every chapter starts with a list of topics being covered in that chapter. In this way, the user can easy find the topic of his/her interest easily.

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Instruction through illustration The instructions to perform any action are provided by maximum number of illustrations so that the user can perform the actions discussed in the book easily and effectively. There are about 1700 small and large illustrations that make the learning process effective. Tutorial point of view At the end of concept’s explanation, the tutorial make the understanding of users firm and long lasting. Almost each chapter of the book has tutorials that are real world projects. Moreover most of the tools in this book are discussed in the form of tutorials. Project Free projects and exercises are provided to students for practicing. For Faculty If you are a faculty member, then you can ask for video tutorials on any of the topic, exercise, tutorial, or concept.

Formatting Conventions Used in the Text All the key terms like name of button, tool, drop-down etc. are kept bold. Free Resources Link to the resources used in this book are provided to the users via email. To get the resources, mail us at [email protected] with your contact information. With your contact record with us, you will be provided latest updates and informations regarding various technologies. The format to write us mail for resources is as follows: Subject of E-mail as Application for resources of ________book. Also, given your information like Name: Course pursuing/Profession: E-mail ID: Note: We respect your privacy and value it. If you do not want to give your personal informations then you can ask for resources without giving your information.

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About Authors The author of this book, Gaurav Verma, has authored and assisted in more than 16 titles in CAD/CAM/CAE which are already available in market. He has authored AutoCAD Electrical Black Books which are available in both English and Russian language. He has also authored books on various modules of Creo Parametric and SolidWorks. He has provided consultant services to many industries in US, Greece, Canada, and UK. He has assisted in preparing many Government aided skill development programs. He has been speaker for Autodesk University, Russia 2014. He has assisted in preparing AutoCAD Electrical course for Autodesk Design Academy. He has worked on Sheetmetal, Forging, Machining, and Casting in Design and Development department.

If you have any query/doubt in any CAD/CAM/CAE package, then you can contact the authors by writing at [email protected]

For Any query or suggestion If you have any query or suggestion, please let us know by mailing us on [email protected]. Your valuable constructive suggestions will be incorporated in our books.

Chapter 1 Starting with Autodesk Fusion 360 Topics Covered

The major topics covered in this chapter are: •

Overview of Autodesk Fusion 360

•

Installing Autodesk Fusion 360 (Educational)

•

Starting Autodesk Fusion 360

•

File Menu

• •

User Account drop-down Data Panel

•<...