Superlift-sdo-3 instruction manual PDF

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superlift manual which helps to operate the door...

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CONTENTS Important Safety Recommendations....................................................................................................... 3 Warranty Exclusions ............................................................................................................................... 4 Technical Specifications .......................................................................................................................... 5 Suggested Tool Requirement............................................................................................................................ 5 Assembly Instructions............................................................................................................................. 6 Assembling Drive Rail to Power Head............................................................................................................... 6 Drive Rail Hanger Options ................................................................................................................................. 6 Fitting Carriage .................................................................................................................................................. 6 Drive Chain/Belt Tensioning ............................................................................................................................. 6 Installation Instructions .......................................................................................................................... 8 Identifying Garage Door Type ........................................................................................................................... 8 Mounting Header Bracket................................................................................................................................. 8 Mounting Door Bracket .................................................................................................................................... 9 Attaching Drive Rail to Header Bracket ............................................................................................................ 9 Attaching Power Head to Ceiling ...................................................................................................................... 9 Mounting Connecting Arms to Carriage and Door ......................................................................................... 10 Disengaging the Garage Door ......................................................................................................................... 10 Engaging the Garage Door .............................................................................................................................. 10 Settings and Adjustments (programming the Operator) ........................................................................ 11 Preparation ..................................................................................................................................................... 11 Coding and Deleting Transmitters .................................................................................................................. 11 Setting Door Travel ......................................................................................................................................... 12 Adjusting Safety Obstruction Force ................................................................................................................ 12 Testing Close Direction Safety Obstruction Force .......................................................................................... 13 Installation of Safety Beams ........................................................................................................................... 14 Aligning Safety Beams ..................................................................................................................................... 15 Enabling and Testing Safety Beam Function ................................................................................................... 15 Auto Close Mode............................................................................................................................................. 16 Installation of Wall Switch .............................................................................................................................. 16 Output terminals............................................................................................................................................. 16 Light Bulb Replacement .................................................................................................................................. 17 Transmitter Battery Replacement .................................................................................................................. 17 Wall Switch-Wireless ...................................................................................................................................... 17 Wall Switch-Wireless Battery Replacement ................................................................................................... 17 Accessories ........................................................................................................................................... 17 Trouble Shooting Guide ........................................................................................................................ 18

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IMPORTANT SAFETY RECOMMENDATIONS FAILURE TO COMPLY WITH THE FOLLOWING SAFETY RECOMMENDATIONS MAY RESULT IN SERIOUS PERSONAL INJURY, DEATH AND/OR PROPERTY DAMAGE. READ AND FOLLOW ALL SAFETY AND INSTALLATION INSTRUCTIONS CAREFULLY. 1.

2.

3.

4. 5.

6. 7. 8. 9.

10. 11. 12.

13.

The installation of the Automatic Garage Door Opener (herein after referred to as “Opener”) must be carried out by a technically qualified or licensed person. Attempting to install the Opener without suitable technical qualification may result in severe personal injury, death and/or property damage. Only install the Opener on a properly balanced and aligned, well functioning Garage Door. An improperly balanced or malfunctioning Garage Door could cause serious injury. Have a qualified person check and if required, make repairs to your Garage Door before installing the OPENER. As a general rule, your Garage Door is deemed to be well balanced and aligned if it: a. requires an equivalent amount of applied force to manually open or close and, b. requires no more than 150N of applied force to either manually open or close and, c. does not rise or fall more than 100mm when stopped at any position between fully open or fully closed positions and, d. does not rub on or make contact with any supporting or surrounding structures. Repairs to Garage Doors must only be carried out by technically qualified persons. Attempting to repair the Garage Door without suitable technical qualification may result in severe personal injury, death and/or property damage. Remove or render inoperative all existing locks and ropes prior to installation of the Opener. The counter balance springs on sectional type doors must be properly lubricated between all of the coils with heavy automotive bearing grease. Failure to adequately lubricate the springs may result in one or more of the following symptoms: a. The springs will become rusty over time resulting in extra operating friction between the coils which may cause the Opener to malfunction. b. Seasonal temperature changes may cause the Garage Door springs to expand and/or contract. The resultant increase and/or decrease in operating friction may cause the Opener to malfunction. Properly lubricating the springs will help to minimize the effect of seasonal temperature changes in operating friction of your Garage Door. If possible, install the Opener at least 2 meters or more above the ground. Adjust the Manual Release Cord so that it hangs approximately 1.8 meters from the ground. Do not connect the Opener to the power source until this manual instructs you to do so. The Opener must be connected to a properly earthed general purpose 240V outlet which has been installed by a qualified electrical contractor. Locate the wall control panel/push button: a. within sight of the Garage Door and, b. at a minimum height of 1.5 meters above the ground so that it remains out of the reach of small children and, c. away from all moving parts of the door. Install the Entrapment Warning Label in a prominent position next to the wall control button. The Manual Release Instruction Tag must remain attached to the Manual Release Cord. After installing and correctly adjusting the Opener, the Garage Door must stop and reverse direction when it comes into contact with a 40mm high solid object placed on the floor under the Garage Door. The correct function of the Safety Obstruction Reversing System should be checked on a monthly basis. Make sure that the Garage Door reverses when it makes contact with an obstruction.

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IMPORTANT SAFETY RECOMMENDATIONS 14. Never use the Opener unless the Garage Door is in full view and free from objects such as cars, children and/or adults. 15. Never allow children to operate the Opener. 16. Never operate the Opener when children/persons are under or near the path of the door. Children must be supervised at all times when near the Garage Door and when the Opener is in use. 17. Never attempt to disengage the Opener to manual operation when there are children/persons or and other objects including motor vehicles under or near the path of the Garage Door. 18. Never attempt to open or close the Garage Door by pulling on the Manual Release Cord. 19. Never attempt to make any repairs or remove covers from the Opener without first disconnecting the power supply cord from main power supply. 20. For additional safety we strongly recommend the fitment of Safety Beams. Although the Opener incorporates a pressure sensitive safety obstruction system, the addition of Safety Beams will greatly enhance the operating safety of an Automatic Garage Door and provide additional peace of mind. In some countries it is mandatory by law to fit Safety Beams. It is the sole responsibility of the owner/installer to fit Safety Beams in those countries which so require. 21. Removal of the Opener’s protective covers must only be preformed by a technically qualified person. Attempting to remove the protective covers or repair the Opener without suitable technical qualification may result in severe personal injury, death and/or property damage. 22. Always ensure that the Garage Door is fully open before driving into or out of the Garage. 23. Always ensure the Garage Door is fully closed before leaving the driveway. 24. Adjustments to the Safety Obstruction Force settings must only be carried out by a technically qualified person. Attempting to adjust the Safety Reverse Force setting without suitable technical qualification may result in severe personal injury, death and/or property damage. 25. Keep hands and loose clothing clear of the Garage Door and Opener at all times. 26. In order for the Safety Obstruction Force System to function it must first encounter an object/person on to which some force MUST be exerted. As a result the object/person/door may suffer DAMAGE OR INJURY. 27. The Safety Obstruction Force System is designed to work on STATIONARY objects only. If the Garage Door encounters a moving object during an Open or Close Cycle, serious personal injury, death and/or property damage may occur.

Warranty Exclusions No claims whatsoever will be recognized under the terms of this product’s warranty which pertain to damage, injury, cost or expense, suffered by persons or to property, which either directly or indirectly arise out of any of the following actions: a. b. c. d. e. f. g. h.

Failure to install the Opener in accordance with the installation instructions herein contained. The Garage Door striking a moving object. (refer Point 27 in the above) The Opener being used on other than a maximum 4 car residential application. Failure to adequately lubricate the Garage Door counter balance springs. (refer point 5 in the above) Attempting to open or close the Garage Door by directly pulling on the Manual Release Cord. Installing the Opener on an improperly balanced and/or poorly functioning and/or miss aligned Garage Door. (refer Point 2 in the above) Manually releasing the Garage Door in any position other than when fully closed. Failure to connect the Opener to a properly earthed power supply. -4-

TECHNICAL SPECIFICATIONS INPUT VOLTAGE: MAX DOOR HEIGHT: MAX DOOR WIDTH: MAX DOOR AREA: MAX LIFTING CAPACITY: MOTOR TYPE: SAFETY OBSTRUCTION FORCE SYSTEM: DOOR TRAVEL ADJUSTMENT: RECEIVER CODE STORAGE CAPACITY: TRANSMITTER FREQUENCY: LIGHT GLOBE: DOOR TRAVEL SPEED: AUTO CLOSE: PHOTO BEAMS: COURTESY LIGHT TIME:

240VAC 50Hz 2.4m, 2.7m, and 3.0m depending on shaft length 5 Meters 12 Square Meters Electronically Limited to 800N 24 Volt DC Electronically Adjusted Electronically Adjusted 20 Individual Transmitters 433.92 MHz Hopping Code 24 Volt, 5W Bayonet 154 mm/second Electronically Adjusted Optional 3 Minutes

Specifications are subject to change without prior notice.

SUGGESTED TOOL REQUIREMENT

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ASSEMBLY INSTRUCTIONS 1. Assembling Drive Rail to Power Head 1.1 1.2 1.3

On a clean, smooth surface, unpack the Drive Rail, Motor Head and two “U” Brackets with Nyloc Nuts (Fig.1) Align and insert the Drive Rail onto the Drive Shaft (Fig.1) Attach the two “U” Brackets over the Drive Rail and secure to the Motor Head with the M6 Nyloc Nuts. (Fig.1) Fig 1 M6 Nyloc Nut

“U” Type Bracket

Drive Rail

Motor Head Drive Shaft

2. Drive Rail Hanger Options 2.1 2.2

Option One: Attach “U” Type Bracket and Straight Perforated Angle Iron using M8 Nut and Bolt at Motor Head end. Option Two: “Twist On” Bracket (Fig.2 Section E) may also be used as in option one. Hanger assembly may be moved along Drive Rail, within 800mm of the Motor Head, to find best fixing point for ceiling studs. (Fig.2 Section A). Additional hangers may be used on longer rails for added stability.

3. Fitting Carriage 3.1 3.2 3.3

Fit Carriage to Drive Rail with 4 Phillip Head screws (Fig.2 Section B) Attach Release Cord as pictured. Cut Release Cord to a length so that it hangs no less than 1.8m from the ground or out of reach of children.

4. Drive Chain/Belt Tensioning 4.1 4.2 4.3

Tighten the tensioner Adjusting Nut (Fig.2 Section C) until the Drive Chain/Belt has approximately 3 - 5mm of sag at the mid-point of the Drive Rail. Ensure the Drive Chain/Belt has not been over tightened as this will cause premature wear of the motor drive shaft and front pulley wheel. The Opener is now fully assembled and ready for installation. -6-

Fig 2 C

Rail

Wall

Twist On Bracket

B

D

A

Door

Angle Iron

Header Bracket

“U” Type Bracket

Adjusting Spring Rail

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A

C

Wall Bolt and Nut M8

Clevis Pin – ø6 Rail

B

Door Bracket

Adjusting Nut-M8 Bolt and Nut-M8 Bent Arm

Cotter Pin Inner Carriage Outer Carriage

Screw-M6

D

Clevis Pin Cord Straight Arm

Engaged

Disengaged

Screw and Nut-M8

ASSEMBLY INSTRUCTIONS

E

INSTALLATION INSTRUCTIONS 5. Identifying Garage Door Type 5.1

Fig 3

From the diagrams depicted (Fig.3) select the type of installation that is best suited to your Garage Door type. Installation to track-type fittings

Bent arm to top edge of door. Bent arm must be used and connected to door with straight arm connected to carriage.

Installation to jamb-type fittings

Bent arm to top edge of door. Bent arm must be used and connected to door with straight arm connected to carriage. Cut Drive Rail to 1800mm.

Installation to jamb-type fittings

Mount door bracket approx 1/3 of the way down from the top Panel. Bent arm must be used and connected to door with straight arm connected to carriage

6. Mounting Header Bracket 6.1 6.2 6.3 6.4 6.5

Find the highest point in travel of the Garage Door and mark this as a horizontal line on the Header above the top edge of the Garage Door. (Fig.4A) Find the Garage Door Center Line and mark a vertical line on the Header above the top edge of the Garage Door. (Fig.4B) Centralize the bottom edge of the Header Bracket at no more than 50mm above the marked out vertical and horizontal lines and mark the location of at least 2 screw holes. (Fig.4B) Drill the 2 screw holes and use 2 screws of at least 8mm diameter to secure the Header Bracket to the Header. Important Note: The Header Bracket carries ALL of the opening and closing thrust and as such must be securely fastened to a rigid, structural member of the garage.

Fig 4A

Fig 4B

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INSTALLATION INSTRUCTIONS 7. Mounting Door Bracket 7.1

7.2 7.3 7.4

Find the Garage Door Center Line and affix the Door Bracket (Fig.2 Section D) on to a structural member of the Garage Door. Mark the location of at least 2 screw holes as far apart from each other as possible. Drill the 2 screw holes with appropriate drill and securely mount the Door Bracket to the Garage Door using 2 screws of at least 6mm diameter. Important Note: It is recommended to use screws with nuts rather than self drilling screws. Important Note: For Sectional Doors, the pivot point of the Door Bracket should be mounted approximately one third down from the top edge of the top panel. For Tilt doors the pivot point should be as close to the top edge of the Garage Door as possible.

8. Attaching Drive Rail to Header Bracket 8.1 8.2 8.3 8.4

Lay the assembled opener on the floor in line with the centerline of the Garage Door so that the Motor Head is furthest from the Garage Door. Lift the Drive Rail up to the Header Bracket so that the Terminal Bracket sits in between the ears of the Header Bracket (Fig.5 & Fig.2 Section C) Align the mounting holes and fully insert the Long Clevis Pin Secure the Clevis Pin with the Spring Clip

50mm or Less

Fig 5

Fig 6

9. Attaching Power Head to Ceiling 9.1 9.2 9.3 9.4 9.5 9.6

Raise the Motor Head off the floor and rest it on a support high enough that the Drive Rail runs parallel to the ground. (Fig.6 depicts typical Sectional Type Garage Door installation) Carefully open the Garage Door and ensure that no part of it comes into contact with the Drive Rail or the Motor Head during the entire movement of the Garage Door. Align the Drive Rail with the center line of the Garage Door and securely fasten the Motor Head to a structural member of the ceiling or roof using appropriate hanging material. (Fig.6) The hanging material should be attached to the Angle Iron supplied, or the Twist On Bracket or both if both are used. Once mounted the Motor Head and Drive Rail should be sitting parallel to the floor along both planes. (For Sectional and Track-Type Tilt Doors only. For Jamb-Type Tilt Door refer to Fig.3) Important Note: With the Garage Door in the fully open position, the underside of the Drive Rail should be no more than 50mm above the highest arcing point of the Garage Door for its entire length. (Fig.6) -9-

INSTALLATION INSTRUCTIONS 10. Mounting Connecting Arms to Carriage and Door 10.1 Close the Garage Door. With the Opener disengaged, attach the Straight Connecting Arm to the Carriage using the Clevis Pin (Fig.2 Section B) 10.2 Secure the Clevis Pin with the Spring Pin. 10.3 Attach the Bent Connecting Arm to the Door Mounting Bracket using the Clevis Pin. (Fig.2 Section D) 10.4 Bring the Straigh...