Centrifugal Brochure X4 R PDF

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Summary

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Description

FP

FPX

Centrifugal Pumps

FPR

Fristam Pride Fristam is a global manufacturer of sanitary centrifugal and positive displacement pumps, mixers and blenders respected for unmatched performance, reliability, and technical superiority. Fristam manufactured its first pump in 1931. Today, Fristam equipment is used by many of the world’s top dairy, beverage, brewing, bio-pharmaceutical, and food processing companies.

High Lifetime Value The solid design, precise machining, and robust construction of a Fristam pump ensures efficiency and operational reliability. Fristam pumps simply run better and last longer.

Quality Control Fristam Pumps USA designs, manufactures, and assembles its pumps in the United States. Each component is carefully checked from raw material through final assembly. The result of this effort is a pump worthy of the valuable product your company produces. To achieve the highest level of quality, Fristam offers the most comprehensive testing and documentation packages in the sanitary pump industry.

www.fristam.com/usa 2

Experience and Expertise Over the past 100 years, Fristam has built its reputation with experience, attention to detail, and a willingness to adapt to changing needs. Fristam’s strong applications engineering capabilities make it the most reliable source for straight, smart answers to process needs.

Fast Delivery, New Solutions Manufacturing in the United States ensures Fristam customers receive prompt delivery, not lead times measured in months. Additionally, if a new production challenge arises, Fristam is responsive and able to develop new solutions quickly.

Dedicated Support Fristam’s dedication and quality service do not end with your initial purchase. An international network of manufacturing facilities, sales offices and distribution supports Fristam’s commitment to customer satisfaction.

Why Customers Choose Fristam “simply better pumps” “reliable, dependable” “high standard for sanitization and performance” “knowledgeable people who help solve problems”

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Fris

www.fristam.com/usa 4

best pumps going.” Manager, Dairy Plant

uty Construction entrifugal housings, covers, and impellers are m 316L stainless steel castings and forgings for stantial mass. Other centrifugal manufacturers use amped or pressed steel. solid construction, a Fristam can withstand more shock and cavitation which can ruin a pump.

Seal unique internal seal uses the cooling and n of the product to provide longer seal life.

ternal Clearance earances are as tight as 0.020 inches, making the ghly efficient and very gentle on product.

ed Impeller mized vane angle’ design of Fristam impellers s efficiency and allows for low NPSH requirements. centrifugal runs smoothly and quietly.

mps Specifications ch series) to 100 HP 2000 GPM 1200 CPS p to 150 PSI Discharge Pressure: up to 450 ft. head / 195 PSI

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Seal Life Measured in Years Seal life is critical to pump performance. Fristam’s unique internal seal uses the cooling and lubrication of the product to provide longer seal life. Even under extreme conditions, Fristam’s seal life is often measured in years. Some companies have tried to copy Fristam seal designs. None can match the quality and performance of an original Fristam seal.

Easy Maintenance Self-Aligning Shaft The self-aligning Fristam shaft design allows for easy installation and gapping. The concentric collar on the shaft prevents run-out, protecting from seal damage.

Simple Tools No special tools are needed to service Fristam centrifugal pumps.

www.fristam.com/usa 6

The Evolution of Fristam Centrifugal Pumps The FP Series is the original Fristam pump which established the standards for high performance centrifugals. The success of the FP led satisfied customers to request a Fristam pump for less severe applications. The result was the FPX, a pump combining the same pump head with a modified mounting flange and shaft. Since its introduction, the FPX has become an industry standard for most general applications.

Single or Double Seal Pedestal-Mounted for Heavy Duty

Single Seal Only Standard Duty

FP

FPX

The FP’s heavy cast iron pedestal reduces noise and vibration and helps dissipate heat.

Available in single seal only, the FPX is the pump of choice for standard applications, including product transfer; CIP supply; and pumping to fillers, separators, and heat exchangers.

Its double mechanical seal option offers flexibility for vacuum withdrawal, aseptic processing, and abrasive products.

FPR Front-Loading In 2004, Fristam Pumps again resp to user requests for a centrifugal p continued the legacy of the FP and offered a new feature to make mai even easier: a front-loading seal. Today, processors can choose from series for maximum flexibility.

Single or Double Seal All Duties

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FPR: Fast, In-line Seal Changes FPR Series centrifugal pumps reduce maintenance time and effort. Designed with a front-loading seal, the FPR allows production personnel to service the pump in place— processors no longer need to pull pumps out of line to change seals, single or double. Simply remove the cover and impeller, and the rotating and stationary seals can be removed by hand. There is no need to disassemble the housing from the pump.

www.fristam.com/usa 8

FPR: Less Maintenance Inventory Only two seal sizes are needed to fit all models (except 4001, see below). For each pump model, seal size remains the same regardless of motor size. Fristam pump shafts are designed to fit both the single and double mechanical seal arrangements. This reduces the number of shafts needed to stock for spare parts.

High Flow FPR 4001 For large capacity processing, the FPR 4001 can achieve flow rates of up to 2000 gallons/minute. Its 6-inch inlet and 14-inch impeller make it ideal for moving large amounts of non-viscous liquid.

e, easy maintenance, very d centrifugal pump...” enance Planner, Pharmaceutical Facility

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Fristam Centrifugal Options and Ordering Matrix MODEL

SEAL MATERIALS

1750 RPM

3500 RPM

701 711 721 3521 731 –– 3531 741 1741 3541 751* 3451 3551 1051 1151** 1161 4001*

702 712 722 3522 732** 1732** 3532 742 1742 3542 752* 3452 3552 –– –– –– ––

1st – Rotating 2nd – Stationary 3rd – Flush (Double) Seal [FP and FPR only]

FITTING TYPE C – Clamp* B – Bevel seat F – 150# flange 3F – 300# flange N – NPT I – I-Line (female) X – Other (specify)

Single Seal FR-N – Chrome oxide SS vs. carbon* C-C – Silicon carbide vs. silicon carbide FR-C – Chrome oxide SS vs. silicon carbide Double Seal [FP and FPR only] FR-N-K – Chrome oxide SS vs. carbon vs. ceramic* C-C-K – Silicon carbide vs. silicon carbide vs. ceramic FR-C-K – Chrome oxide SS vs. silicon carbide vs. ceramic

* Standard

* FPR only ** FP/FPX only

Preferred Ordering Sequence (sample)

FPR 3541 205 3x2.5 C FR-N-K VB 15-EP-SF OTHER OPTIONS

PUMP SERIES FP FPX FPR

IMPELLER SIZE Impeller diameter (mm)

PORT SIZE 1st – Inlet (in.) 2nd – Outlet (in.)

ELASTOMERS 1st – seal (Viton®*) 2nd – cover gasket (Buna*) V – Viton® B – Buna E – EPDM X – Other (specify)

Fristam Centrifugal Specialty Pumps

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25 – 25 Ra 20 – 20 Ra 15 – 15 Ra EP – Electropolish PV – Passivation LF – Low ferrite SF – Stainless steel flange TC – Tungsten carbide coating AS – Aseptic JH – Jacketed housing CD – Casing drain BB – Bearing block mounted AL – Adjustable base with legs X – Other (specify)

Pharmaceutical Options All standard stainless steel components are 316L. Special castings are available in low-ferrite stainless steel or high-performance alloys such as Hastelloy® and AL-6XN®. Class VI elastomers are standard for pharmaceutical applications, with perfluoroelastomers available. Seal materials include stainless steel, ceramic, silicon carbide, and tungsten carbide. Electropolishing and enhanced internal surface finishes to 15 Ra are available on most products. Casing drain and mounting options provide complete drainability critical for long-term system cleanliness. Pumps can be easily configured for steam-in-place sterilization, with no external cooling devices required.

Water For Injection (WFI) Pumps Fristam is the industry leader for WFI and other high purity service. Fristam WFI centrifugal pumps are a precision adaptation of our FP, FPX, and FPR pumps. They feature an advanced seal design that protects product sterility, saves valuable product and provides for long seal life. Fristam pioneered a pressurized double seal flush system that ensures product sterility and saves valuable product by maintaining positive pressure in the critical seal area. The internal seal design provides extra cooling and lubrication on the front seal face to significantly extend seal life and provide for more system uptime. Numerous seal and piping configurations, including single seal piping, are available to meet your processing requirements.

Comprehensive Documentation Package Certified Drawings Mill Certification Physical Certifications Material Verification Conformance Warranty Statement Certified Finish Passivation of Pump Stainless Steel Tag Paper Location Tag Certified Welding Hydrostatic Test Dynamic Seal Test Short Run Test Performance Test NPSH Test Witness Test Vibration Test Ferrite Test Saline Test Seismic Calculation

Mission Statement To be the leader in achieving total customer satisfaction by providing the highest value pumps and “Whatever-it-takes” customer service.

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FPR Composite Performance Curves—1750 RPM* BAR

FPR 1750 RPM Composite Curve

6

125

FEET OF HEAD

FEET OF HEAD

BAR

Performance curves based on tests using 70° water. Actual performance may vary by application or product.

FPR 1750 RPM Composite Curve

200

175 5 3

100

150

4001

1161 4

125

751 PRESSURE

PRESSURE

75 2

3

100

1741

50

75 2

741

1

50

25

1

731 711 0

701

0

GPM

0

LPM 0

20

40

60

100

80

200

100

300

120

400

140

160

500

600

CAPACITY

180

0

200

0 GPM 0 LPM 0

700

3551

3451 3541

25

721

1051

3521 3531 200 800

400

600

1600

800

2400

1000

3200

1200

4000

1400

4800

CAPACITY

1265000197 Rev. A RD 2/08

1600

5600

1800 6400

1265000196 Rev. A RD 2/08

FPR Composite Performance Curves—3500 RPM* BAR

FPR 3500 RPM Composite Curve

450

12

FEET OF HEAD

FEET OF HEAD

BAR

Performance curves based on tests using 70° water. Actual performance may vary by application or product.

FPR 3500 RPM Composite Curve

400

13 11 12

400

350 10

11

350 9

10

300

3552

752 9

300

8 250 7

250

PRESSURE

PRESSURE

8 7 6

200

6

200

5

742 5

1742

150

150 4

4 3 3

100

3542 50

722

50 1

1

712

3522

702

0 GPM 0

50

LPM 0

200

100 400

150 600

200

250

800 CAPACITY

12

3452

3532 2

2

0

100

1000

300 1200

350

400 1400

450 1600

1265000206 Rev. A RD 2/08

0

0 GPM 0 LPM 0

100 400

200 800

300 1200

400 1600 CAPACITY

500 2000

600

700 2400

800 2800 8/25/04 1265000205 RD 2/08

FP/FPX Composite Performance Curves—1750 RPM*

3

BAR

FP and FPX 1750 RPM Composite Curves

6

100

FEET OF HEAD

FEET OF HEAD

BAR

Performance curves based on tests using 70° water. Actual performance may vary by application or product.

FP and FPX 1750 RPM Composite Curves

200

175 5

150

75

1161 4

2

PRESSURE

PRESSURE

125

1741

50

3

100 1151

75 2

741

1

3451

25

50

3541

1

731

3521

701

0

0 GPM

0

LPM

0

3551

3531

711 0

1051 25

721

50

100

200

150

200

400

250

600

300

800

350

1000

400

1200

CAPACITY

0 0

200

LPM 0

800

GPM

400 1600

600 2400

800

1000

3200

4000

1200 4800

1400

1600 5600

CAPACITY

9/23/02 1265000074 RD 2/08

1800 6400

9/23/02 1265000073 RD 2/08

FP/FPX Composite Performance Curves—3500 RPM* FEET OF HEAD

BAR

Performance curves based on tests using 70° water. Actual performance may vary by application or product.

FP and FPX 3500 RPM Composite Curves

450 420 12

390

*See the Fristam Centrifugal Curve Book or visit www.fristam.com/usa for individual pump performance curves.

360 10

330

3552

300

PRESSURE

8

270 240 210

6

1742

180

742

150

3452

4 120

732

1732 3532

90 2

3542 722

60 30

702

712

3522

0

0 GPM

0

LPM

0

50 400

100 800

150

200

1200

300 1600

400 2000

500

600

2400 CAPACITY

700

2800

800 3200

900 3600

1000 1100 4000

1200 1300

4400

4800

6/18/1998 il-0364.eps RD 2/08

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FP/FPX Single Flange Dimensional Drawing P T

L

B

MOTOR HP MOTOR 1750 RPM 3500 RPM FRAME

Outlet

D

1 HP

C

143TC

1.5 HP

E

2 HP

Inlet

2 HP 3 HP

A 3 HP

M

5 HP

N

5 HP 7.5 HP

X Ø V

7.5 HP

Adjustable Legs (Optional)

R

10 HP

NOTE:

Z

10 HP

All dimensions are in millimeters unless otherwise specified.

S

Q W

Y Max. Leg Adjustment

Motor dimensions may vary depending on manufacturer & model requested.

15 HP 15 HP

1265000202 Rev A

sions based on sanitary clamp fittings.

20 HP

PUMP MODEL INLET OUTLET FPR 701/702

1.5"

1.5"

FPR 711/712

2"

1.5"

FPR 721/731/722

2"

1.5"

FPR 741/742

2.5"

2"

FPR 1741/1742

2.5"

2"

FPR 3521/3522

2.5"

2"

FPR 3531/3532

2.5"

2"

FPR 3541/3542

3"

2.5"

A 108 4.25" 144 5.67" 170 6.69" 195 7.68" 200 7.87" 190 7.48" 191 7.52" 211 8.31"

B

C

44.5 1.75" 58 2.28" 79 3.11" 96 3.78" 91 3.58" 80 3.15" 95 3.74" 115 4.53"

D

106.5 4.19" 113 4.45" 113 4.45" 101 3.98" 104 4.09" 118 4.65" 115.5 4.55" 118 4.65"

E

139.5 5.49" 145 5.71" 145 5.71" 136 5.35" 145.5 5.73" 157.5 6.2" 157.5 6.2" 157.5 6.2"

20 HP

150 5.91" 185 7.28" 230 9.06" 270 10.63" 270 10.63" 230 9.06" 260 10.24" 290 11.42"

L

284 11.18" 284 145TC 11.18" 284 145TC 11.18" 340 182TC 13.39" 354 182TC 13.94" 354 184TC 13.94" 354 184TC 13.94" 423 184TC 16.65" 403 213TC 15.87" 403 215TC 15.87" 416 215TC 16.38" 515 215TC 20.28" 499 254TC 19.65" 499 256TC 19.65" 499 256TC 19.65" 588 284TSC 23.15" 588 284TC 23.15" 588 286TSC 23.15" 588 286TC 23.15" 636 324TSC 25.04" 636 324TC 25.04" 636 326TSC 25.04" 636 326TC 25.04"

1.5 HP

25 HP 25 HP 30 HP 30 HP 40 HP 40 HP 50 HP 50 HP

M

N

P

Q

R

S

T

175 6.89" 175 6.89" 175 6.89" 221 8.7" 221 8.7" 221 8.7" 221 8.7" 221 8.7" 260 10.25" 260 10.25" 260 10.25" 260 10.25" 327 12.87" 327 12.87" 327 12.87" 371 14.63" 371 14.63" 371 14.63" 371 14.63" 419 16.5" 419 16.5" 419 16.5" 419 16.5"

89 3.5" 89 3.5" 89 3.5" 114 4.5" 114 4.5" 114 4.5" 114 4.5" 114 4.5" 133 5.25" 133 5.25" 133 5.25" 133 5.25" 159 6.25" 159 6.25" 159 6.25" 178 7" 178 7" 178 7" 178 7" 203 8" 203 8" 203 8" 203 8"

133 5.25" 133 5.25" 133 5.25" 149 5.87" 149 5.87" 149 5.87" 149 5.87" 149 5.87" 187 7.38" 187 7.38" 187 7.38" 187 7.38" 244 9.63" 244 9.63" 244 9.63" 333 13.13" 333 13.13" 333 13.13" 333 13.13" 359 14.13" 359 14.13" 359 14.13" 359 14.13"

101.6 4" 127 5" 127 5" 114 4.5" 114 4.5" 140 5.5" 140 5.5" 140 5.5" 140 5.5" 178 7" 178 7" 178 7" 210 8.25" 254 10" 254 10" 241 9.5" 241 9.5" 279 11" 279 11" 267 10.5" 267 10.5" 305 12" 305 12"

140 5.5" 140 5.5" 140 5.5" 191 7.5" 191 7.5" 191 7.5" 191 7.5" 191 7.5" 216 8.5" 216 8.5" 216 8.5" 216 8.5" 254 10" 254 10" 254 10" 279 11" 279 11" 279 11" 279 11" 318 12.5" 318 12.5" 318 12.5" 318 12.5"

127 5" 127 5" 127 5" 108 4.25" 108 4.25" 108 4.25" 108 4.25" 108 4.25" 108 4.25" 108 4.25" 108 4.25" 108 4.25" 102 4" 102 4" 102 4" 121 4.75" 121 4.75" 121 4.75" 121 4.75" 121 4.75" 121 4.75" 121 4.75" 121 4.75"

120 4.72" 120 4.7...