Daftar Isi Buku Ajar Kontrol Proses Manufakturing PDF

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DAFTAR ISI BAB I PRESSURE SENSOR AND DETECTOR DALAM DUNIA Dr. Aris Triwiyatno, ST, MT INDUSTRI 1.1 Pendahuluan .................................................................................... 1 1.2 Latar Belakang ................................................................................ 1 ...

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Da ar Isi Buku Ajar Kontrol Proses Manufakturing Aris Triwiyatno

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MAT ERI DASAR MEKAT RONIKA Raka Sekarrini

Teknik Pemanfaat an Tenaga List rik Kurniawan Prabowo Ismail UNIVERSITAS DIPONEGORO JUDUL SIMULASI APLIKASI ELEKT RO PNEUMAT IK DAN PLC SEBAGAI KEND… Oscar Junior

DAFTAR ISI

PRESSURE SENSOR AND DETECTOR DALAM DUNIA

INDUSTRI

Dr. Aris Triwiyatno, ST, MT Diponegoro University INDONESIA

BAB I

1.1 Pendahuluan .................................................................................... 1 1.2 Latar Belakang ................................................................................ 1 1.3 Tujuan ............................................................................................. 2 1.4 Pembahasan ..................................................................................... 2 1.5 Penutup.......................................................................................... 54 BAB II

LEVEL SENSOR AND DETECTOR DALAM DUNIA INDUSTRI 2.1 Pendahuluan .................................................................................. 64 2.2 Latar Belakang .............................................................................. 64 2.3 Tujuan ........................................................................................... 65 2.4 Pembahasan ................................................................................... 65 2.5 Penutup.......................................................................................... 98

BAB III FLOW SENSOR AND DETECTOR DALAM DUNIA INDUSTRI 3.1 Pendahuluan ................................................................................ 107 3.2 Latar Belakang............................................................................. 107 3.3 Tujuan .......................................................................................... 108 3.4 Pembahasan ................................................................................. 108 3.5 Penutup ........................................................................................ 151 BAB IV TEMPERATURE SENSOR AND DETECTOR DALAM DUNIA INDUSTRI

4.1 Pendahuluan ................................................................................ 158 4.2 Latar Belakang............................................................................. 158 4.3 Tujuan .......................................................................................... 159 4.4 Pembahasan ................................................................................. 160 4.5 Penutup ........................................................................................ 214

BAB V

ELECTRIC ACTUATOR DALAM DUNIA INDUSTRI 5.1 Pendahuluan ................................................................................ 223 vi

5.2 Latar Belakang............................................................................. 223 5.3 Tujuan .......................................................................................... 224

Dr. Aris Triwiyatno, ST, MT Diponegoro University INDONESIA

5.4 Pembahasan ................................................................................. 224 5.5 Kesimpulan .................................................................................. 263 BAB VI PNEUMATICACTUATOR DALAM DUNIA INDUSTRI 6.1Pendahuluan ................................................................................ 279 6.2 Latar Belakang .......................................................................... 279 6.3 Tujuan ........................................................................................ 280 6.4 Pembahasan ................................................................................ 280 6.5 Penutup....................................................................................... 314 BAB VII HYDRAULIC ACTUATOR DALAM DUNIA INDUSTRI 7.1Pendahuluan ................................................................................ 320 7.2 Latar Belakang ........................................................................... 320 7.3Tujuan ......................................................................................... 321 7.4Pembahasan ................................................................................. 322 7.5 Penutup ....................................................................................... 366 BAB VIII CONTROL VALVE: SIZING AND SELECTION DALAM DUNIA INDUSTRI

8.1 Pendahuluan ............................................................................... 374 8.2 Latar Belakang ........................................................................... 374 8.3 Tujuan ........................................................................................ 375 8.4 Pembahasan ................................................................................ 375 8.5 Penutup ....................................................................................... 401 BAB

IX

OTOMATISASI

DALAM

DUNIA

INDUSTRI

DAN

PROGRAMABLE LOGIC CONTROLLER

9.1 Pendahuluan ............................................................................... 409 9.2 Latar Belakang ........................................................................... 409 9.3 Tujuan ........................................................................................ 411 9.4 Batasan Masalah......................................................................... 412 9.5 Pembahasan ................................................................................ 412 9.6 Penutup ....................................................................................... 474

vii

DAFTAR GAMBAR

Pembagian Tekanan ........................................................................ 3

Gambar 1.2

Bagian-bagian Bourdon Tube ......................................................... 4

Gambar 1.3

Rangkaian Pirani Gauge.................................................................. 5

Gambar 1.4

Perlindungan Thermal pada Pressure indicator ............................. 7

Gambar 1.5

Pressure Gauge ............................................................................... 8

Gambar 1.6

Pressure Indicator MGS41 ............................................................. 9

Gambar 1.7

Pressure Indicator type 232.54 ..................................................... 10

Gambar 1.8

Pressure indicator 1009 4.5/6 Inch............................................... 11

Gambar 1.9

Pressure indicating Transmitter MT 18 DN100........................... 14

Dr. Aris Triwiyatno, ST, MT Diponegoro University INDONESIA

Gambar 1.1

Gambar 1.10 Cara kalibrasi MT18 DN100......................................................... 16 Gambar 1.11 Koneksi MT18 DN100.................................................................. 17 Gambar 1.12 Pressure Indicating Transmitter GC52 Rangeable....................... 18 Gambar 1.13 Tampilan display hasil kalibrasi ................................................... 19 Gambar 1.14 Pressure Transmitter A-10 ........................................................... 20 Gambar 1.15 Bagian dalam Pressure Transmitter A-10 ..................................... 21 Gambar 1.16 Pressure TransmitterType UT-10 ................................................. 22 Gambar 1.17 Cara kalibrasi dengan pressure (zero point calibration) ............... 23 Gambar 1.18 Cara kalibrasi dengan pressure (span calibration)........................ 23 Gambar 1.19 Cara kalibrasi tanpa pressure (zero point calibration) .................. 24 Gambar 1.20 Cara kalibrasi tanpa pressure (span calibration) .......................... 25 Gambar 1.21 Cara instalasi Pressure Transmitter UT-10 .................................. 26 Gambar 1.22 Cara instalasi Pressure Transmitter UT-10 .................................. 26 Gambar 1.23 Cara instalasi Pressure Transmitter UT-10 .................................. 26 Gambar 1.24 Cara instalasi Pressure Transmitter UT-10 .................................. 27 Gambar 1.25 Cara instalasi Pressure Transmitter UT-10 .................................. 27 Gambar 1.26 Cara instalasi Pressure Transmitter UT-10 .................................. 27 Gambar 1.27 Pressure Transmitter IS20 ............................................................. 28 Gambar 1.28 Karakteristik dan Aplikasi Pressure Transmitter IS20 ................. 28 Gambar 1.29 Bagian dalam Pressure Transmitter IS-20.................................... 29 Gambar 1.30 Pressure Transmitter LH-10 ......................................................... 30

viii

Gambar 1.31 Karakteristik dan Aplikasi Pressure Transmitter LH-10 .............. 30 Gambar 1.32 Bagian dalam Pressure Transmitter LH-10 ................................... 30

Dr. Aris Triwiyatno, ST, MT Diponegoro University INDONESIA

Gambar 1.33 Pressure Controller....................................................................... 32 Gambar 1.34 Simbol Pressure Controller .......................................................... 32 Gambar 1.35 Prinsip Kerja Pressure Controller ................................................ 32 Gambar 1.36 Contoh Aplikasi Pressure Controller ........................................... 33 Gambar 1.37 Honeywell L404F ......................................................................... 34 Gambar 1.38 (a)Instalasi Honeywell L404F Steam Trap Mounting .................. 35 (b) Instalasi Honeywell L404F Direct Pipe Mounting ................. 35 Gambar 1.39 Pressure Controller Gadiya Electronic......................................... 37 Gambar 1.40 Panel pada CPC8000 ..................................................................... 38 Gambar 1.41 Pressure ControllerShreetech Instrumentation ............................ 40 Gambar 1.42 (a) Panel CPC6000 low/mid range pneumatic module.................. 41 (b) Panel CPC6000 high range pneumatic module ....................... 41 Gambar 1.43 Pressure Indicating Controller 4195K ......................................... 42 Gambar 1.44 Pemasangan pada Aktuator ........................................................... 45 Gambar 1.45 Pemasangan pada Pipestand ......................................................... 45 Gambar 1.46 Pemasangan pada Panel ................................................................ 46 Gambar 1.47 Pemasangan pada Dinding ............................................................ 46 Gambar 1.48 4195K Callibration Adjustment .................................................... 47 Gambar 1.49 Pressure Indicating Controller KFP ............................................. 48 Gambar 1.50 Pneumatik Indicating Controller Model MC43............................ 51 Gambar 2.1

Bagian-bagian Level Switch .......................................................... 66

Gambar 2.2

Level switch mekanik .................................................................... 67

Gambar 2.3

Levelswitch elektrik....................................................................... 67

Gambar 2.4

Levelswitch tipe MS8D-0202-1 .................................................... 67

Gambar 2.5

Levelswitch tipe LU77/78 ............................................................. 68

Gambar 2.6

Levelswitch tipe MS50 Buoyancy ................................................. 69

Gambar 2.7

Levelswitch tipe Fisher 2100 Pneumaticand 2100E Electric........ 70

Gambar 2.8

Class, Div dan Groups .................................................................. 72

Gambar 2.9

CapacitiveLevelSensor by IMFT .................................................. 73

Gambar 2.10 Floatleveltransmitter ..................................................................... 74

ix

Gambar 2.11 Float level transmitter tipe CLT ................................................... 75 Gambar 2.12 Float level transmitter tipe ULT ................................................... 76

Dr. Aris Triwiyatno, ST, MT Diponegoro University INDONESIA

Gambar 2.13 Float level transmitter tipe ULTM ............................................... 77 Gambar 2.14 Level Transmitter tipe Radar......................................................... 78 Gambar 2.15 Level transmitter tipe EM540 Radar ............................................. 79 Gambar 2.16 Level Transmitter tipe Electro-pneumatic .................................... 80 Gambar 2.17 Level transmitter tipe LM80 Laser ............................................... 80 Gambar 2.18 Cara kerja Hydrostatic Level Sensor ............................................. 82 Gambar 2.19 Hydrostatic Level Sensor Signet 2250 .......................................... 82 Gambar 2.20 Instalasi Signet 2250 ..................................................................... 84 Gambar 2.21 Level transmiter tipe Differential Pressure................................... 85 Gambar 2.22 Level transmitter tipe Differential Pressure open tank ................. 85 Gambar 2.23 Level Transmitter tipe Differential Pressure dry leg .................... 87 Gambar 2.24 Level Transmitter tipe Differential Pressure wet leg .................... 88 Gambar 2.25 Level Transmitter tipe Differential Pressure wet leg zero elevation direct mount .................................................................................. 88 Gambar 2.26 Level Transmitter tipe Differential Pressure wet leg zero elevation remote mount................................................................................. 88 Gambar 2.27 Level Transmitter tipe 30512 Electronic Remote Sensor.............. 89 Gambar 2.28 (a) Magnetic Level Indicator Sistem Kerja ................................... 91 (b) Magnetic Level Indicator Jenis Indikator Visual .................... 91 Gambar 2.29 Magnetic Level Indicator dari Vendor Orion................................ 92 Gambar 2.30 Magnetic Level Indicator dari Vendor Emerson ........................... 93 Gambar 2.31 Struktur Sistem RLI ...................................................................... 94 Gambar 2.32 Contoh Instalasi RLI dari Vendor Binmaster................................ 94 Gambar 2.33 Contoh Fitur dan Spesifikasi RLI dari Vendor Binmaster ............ 94 Gambar 2.34 Sistem Level Controller ................................................................ 95 Gambar 2.35 Metode LC (Adjusting Feed Flow Rate) ....................................... 96 Gambar 2.36 Metode LC (Cascade Control) ..................................................... 97 Gambar 3.1

Spesifikasi PD Flowmeter ........................................................... 109

Gambar 3.2

Contoh PD Flowmeter (Nutating disk) ....................................... 110

Gambar 3.3

Vendor rotary Flowmeter ............................................................ 110

x

Spesifikasi Differential Pressure Flowmeter .............................. 111

Gambar 3.5

Jenis Differential Pressure Flowmeter........................................ 112

Gambar 3.6

Spesifikasi Siemens Sitrans Flowmeter ...................................... 112

Gambar 3.7

Spesifikasi Rosemount 3051SFA (Anubar Tube) ....................... 112

Gambar 3.8

Prinsip Kerja Orifice Plate .......................................................... 113

Gambar 3.9

Concentric Orifice ....................................................................... 114

Dr. Aris Triwiyatno, ST, MT Diponegoro University INDONESIA

Gambar 3.4

Gambar 3.10 Spesikasi Umum Concentric Orifice........................................... 114 Gambar 3.11 Eccentric Orifice ......................................................................... 115 Gambar 3.12 Vendor Eccentric Orifice ............................................................ 116 Gambar 3.13 Prinsip Kerja Variable Area Flowmeter...................................... 117 Gambar 3.14 Spesifikasi Variable Area Flowmeter ......................................... 117 Gambar 3.15 Jenis Variable Area Flowmeter................................................... 118 Gambar 3.16 Spesifikasi Siemens Variable Area Flowmeter........................... 119 Gambar 3.17 Turbine Flowmeter ...................................................................... 119 Gambar 3.18 Spesifikasi Turbine Flowmeter ................................................... 120 Gambar 3.19 Spesifikasi Daniel series 1200 Liquid Turbine Flowmeter ......... 121 Gambar 3.20 Brooks model 1198MT Flow Indicator....................................... 121 Gambar 3.21 Konstruksi Rotameter ................................................................. 122 Gambar 3.22 Yokogawa Rotameter .................................................................. 124 Gambar 3.23 Proses kerja Vortex Flowmeter ................................................... 125 Gambar 3.24 Spesifikasi Vortex Flowmeter ..................................................... 125 Gambar 3.25 Spesifikasi Vortex Flowmeter Sitrans FX 300 ........................... 125 Gambar 3.26 Prinsip Kerja Ultrasonik Flowmeter ........................................... 126 Gambar 3.27 Ultrasonik Flowmeter ................................................................. 127 Gambar 3.28 Spesifikasi Daniel series 1200 Liquid Turbine Flowmeter ......... 127 Gambar 3.29 Spesifikasi Daniel series 1200 Liquid Turbine Flowmeter ......... 128 Gambar 3.30 Spesifikasi Siemens Sitrans F US SONO 3300 .......................... 129 Gambar 3.31 Spesifikasi Khrohne Altosonic V Flow Indicator ....................... 130 Gambar 3.32 Prinsip Kerja Turbine Flowmeter ............................................... 131 Gambar 3.33 Spesifikasi Turbine Flowmeter ................................................... 131 Gambar 3.34 Spesifikasi YokogawaADMAG AXR Two-Wire Magnetic Flow Meter ........................................................................................... 132

xi

Gambar 3.35 Spesifikasi Emerson Process model Rosemount 8700 ............... 133 Gambar 3.36 Spesifikasi Rosemount 8732E Fieldbus Transmitter .................. 137

Dr. Aris Triwiyatno, ST, MT Diponegoro University INDONESIA

Gambar 3.37 Spesifikasi SMW 300 Smart Flow Transmitter .......................... 137 Gambar 3.38 Spesifikasi ABB Watermaster Electromagnetic Flow Transmitter ..................................................................................................... 138 Gambar 3.39 GE Rheonik RHE 11 ................................................................... 138 Gambar 3.40 EJA115E Flow Transmitter......................................................... 139 Gambar 3.41 Skema Loop Kontrol dalam Industri ........................................... 139 Gambar 3.42 Contoh proses kontrol dalam Burning System ............................ 140 Gambar 3.43 Diagram Blok Pengendali Proporsional ...................................... 141 Gambar 3.44 Perbandingan PB dan Kc ............................................................ 142 Gambar 3.45 Spesifikasi Yokogawa Digital YEWLO ..................................... 145 Gambar 3.46 Spesifikasi Digital YEWLO Reduced Bore ................................ 146 Gambar 3.47 Spesifikasi Foxboro 743CB Controller .........................................