GE Fanuc 18i Operator Manual PDF

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GE FANUC OPERATOR MANUAL

GE FANUC 18i CONTROL OPERATOR MANUAL

FADAL MACHINING CENTERS, LLC Corporate Office .............................................phone (818) 407-1400............................. fax (818) 407-0020 Service / Parts ................................................phone (818) 727-2100............................. fax (818) 407-1004 Programming Support.....................................phone (818) 727-2100............................. fax (818) 407-0061 [email protected] 20701 Plummer Street, Chatsworth, California 91311 USA

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2006

GE FANUC OPERATOR MANUAL

TABLE OF CONTENTS

1.0 POWER ON/OFF ...........................................................................................................................1 1.1 PRE-START CHECKING STEPS ..............................................................................................................2 1.1.1 OIL RESERVOIR .................................................................................................................................................2 1.1.2 AIR PRESSURE ...................................................................................................................................................2 1.1.3 WATER RESERVOIR ..........................................................................................................................................3 1.1.4 FLOOD COOLANT ...............................................................................................................................................3 1.1.5 COOL POWER RESERVOIR ..............................................................................................................................4

1.2 POWER ON/OFF ......................................................................................................................................4 1.2.1 POWER ON .........................................................................................................................................................4 1.2.2 POWER OFF ........................................................................................................................................................5

2.0 OPERATOR PANEL LAYOUT .....................................................................................................7 2.1 MAIN OPERATOR PANEL ........................................................................................................................8 2.2 SAFETY FUNCTIONS ...............................................................................................................................8 2.2.1 EMERGENCY STOP SWITCH ............................................................................................................................8 2.2.2 DOOR OVRD .......................................................................................................................................................8 2.2.3 WORK LIGHT .......................................................................................................................................................9 2.2.4 ALARM MSG ........................................................................................................................................................9

2.3 OPERATION MODE SELECTION ............................................................................................................9 2.3.1 AUTO ...................................................................................................................................................................9 2.3.2 EDIT .....................................................................................................................................................................9 2.3.3 MDI .......................................................................................................................................................................9 2.3.4 REMOTE ..............................................................................................................................................................9 2.3.5 REF RETURN ......................................................................................................................................................9 2.3.6 JOG ......................................................................................................................................................................10 2.3.7 INC JOG ...............................................................................................................................................................10 2.3.8 HANDLE ...............................................................................................................................................................10

3.0 MANUAL OPERATION .................................................................................................................11 3.1 MANUAL OPERATION MODES ...............................................................................................................12 3.1.1 MANUAL REFERENCE POSITION RETURN .....................................................................................................12 3.1.2 JOG OPERATION ................................................................................................................................................13 3.1.3 INC JOG OPERATION .........................................................................................................................................14 3.1.4 HANDLE OPERATION .........................................................................................................................................15 3.1.5 JOG FEED RATE .................................................................................................................................................16

4.0 AUTOMATIC OPERATION ...........................................................................................................17 4.1 AUTOMATIC OPERATION MODES .........................................................................................................18 4.1.1 MDI OPERATION .................................................................................................................................................18 4.1.2 MEMORY OPERATION (AUTO MODE) ..............................................................................................................19 4.1.3 DNC OPERATION ...............................................................................................................................................20

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4.1.4 MEMORY PROTECTION KEY ............................................................................................................................21

5.0 TEST FUNCTION .......................................................................................................................... 23 5.1 TEST FUNCTION MODES ....................................................................................................................... 24 5.1.1 SINGLE BLOCK ...................................................................................................................................................24 5.1.2 BLOCK DELETE ..................................................................................................................................................24 5.1.3 OPTION STOP .....................................................................................................................................................24 5.1.4 PROGRAM STOP ................................................................................................................................................24 5.1.5 MC LOCK .............................................................................................................................................................24 5.1.6 DRY RUN .............................................................................................................................................................24

6.0 MACHINE SETUP FUNCTION ..................................................................................................... 27 6.1 SETUP MODES ........................................................................................................................................ 28 6.1.1 WORK MEAS .......................................................................................................................................................28 6.1.2 TOOL MEAS ........................................................................................................................................................28 6.1.3 FUNCTION ...........................................................................................................................................................28 6.1.4 HOME PSN ..........................................................................................................................................................28 6.1.5 LOAD PSN ...........................................................................................................................................................28 6.1.6 Z HOME ...............................................................................................................................................................29

7.0 TOOL OPERATION ...................................................................................................................... 31 7.1 MANUAL OPERATION ............................................................................................................................. 32 7.1.1 DRUM FWD .........................................................................................................................................................32 7.1.2 DRUM REV ..........................................................................................................................................................32 7.1.3 DRUM PSN ..........................................................................................................................................................32 7.1.4 TOOL REL ............................................................................................................................................................32 7.1.5 TOOL CHNG (DATC ONLY) ................................................................................................................................34 7.1.6 TOOL LOAD .........................................................................................................................................................34 7.1.7 REFERENCE THE DRUM (ONLY FOR DATC) ...................................................................................................36

7.2 AUTO OPERATION .................................................................................................................................. 36 7.2.1 T-COMMAND (TOOL NUMBER) .........................................................................................................................36 7.2.2 TOOL CHANGER COMMAND .............................................................................................................................36

7.3 TOOL MANAGEMENT ............................................................................................................................. 38 7.3.1 CLR MAG .............................................................................................................................................................38 7.3.2 TOOL DATA .........................................................................................................................................................38 7.3.3 TOOL BRKN .........................................................................................................................................................39 7.3.4 EDIT THE TOOL/MAGAZINE LIST ......................................................................................................................39 7.3.5 TOOL ORDER PROCEDURE (ONLY FOR ATC) (M11) ....................................................................................39 7.3.6 INITIALIZING ATC TOOL MAGAZINE .................................................................................................................41 7.3.7 TOOL LOADING (ATC) ........................................................................................................................................41 7.3.8 TOOL CHANGER (RECOVERY ATC) .................................................................................................................42 7.3.9 DATC 32-TOOL WITH TOOL CAGE DOOR (6535 40T/50t) ...............................................................................42

8.0 COOLANT OPERATION .............................................................................................................. 45 8.1 COOLANT CONTROL PUSH BUTTONS ................................................................................................. 46 8.1.1 AUTO COOL ........................................................................................................................................................46 8.1.2 FLOOD COOL ......................................................................................................................................................46 8.1.3 MIST COOL ..........................................................................................................................................................46

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9.0 SPINDLE OPERATION ................................................................................................................. 47 9.1 SPINDLE OPERATION PUSH BUTTONS ............................................................................................... 48 9.1.1 SPDL STOP .........................................................................................................................................................48 9.1.2 SPDL CW .............................................................................................................................................................48 9.1.3 SPDL CCW ..........................................................................................................................................................48 9.1.4 MANUAL SPINDLE SPEED .................................................................................................................................49 9.1.5 M CODE / S CODE ..............................................................................................................................................49 9.1.6 SPINDLE SPEED RANGE ...................................................................................................................................49 9.1.7 SPINDLE OVERRIDE ..........................................................................................................................................50 9.1.8 SPINDLE ORIENTATION ....................................................................................................................................50

10.0 HMOP OPERATION GUIDE ....................................................................................................... 51 10.1 HMOP OPERATION ON/OFF SWITCH .................................................................................................. 52 10.2 OVERRIDE SWITCH .............................................................................................................................. 52 10.3 MEMORY OPERATION PROCEDURE .................................................................................................. 53 10.4 MANUAL HANDLE FEED PROCEDURE ............................................................................................... 53 10.5 MANUAL JOG FEED PROCEDURE ...................................................................................................... 54 10.6 MANUAL REFERENCE RETURN .......................................................................................................... 54 10.7 MANUAL SPINDLE CONTROL .............................................................................................................. 55 10.8 KEY SHEET LAYOUT ............................................................................................................................ 55 10.9 MESSAGE KEY ...................................................................................................................................... 56

11.0 ROTARY TABLE ........................................................................................................................ 57 11.1 TR 165 .................................................................................................................................................... 58 11.1.1 MANUAL REFERENCE RETURN .....................................................................................................................58 11.1.2 B AXIS TILT TABLE ...........................................................................................................................................58 11.1.3 G90 ABSOLUTE MODE .....................................................................................................................................58 11.1.4 G91 INCREMENTAL MODE ..............................................................................................................................59 11.1.5 FEED RATE .......................................................................................................................................................59

11.2 V300 ........................................................................................................................................................ 59 11.2.1 REFERENCE RETURN .....................................................................................................................................59 11.2.2 A AXIS DIRECTION ...........................................................................................................................................60 11.2.3 G90 ABSOLUTE MODE .....................................................................................................................................60 11.2.4 G91 INCREMENTAL MODE ..............................................................................................................................60

12.0 APPENDIX .................................................................................................................................. 61 12.1 M CODE LIST ......................................................................................................................................... 62 12.2 ALARM LIST ........................................................................................................................................... 64 12.3 MACHINE COLD START PROCEDURE ................................................................................................ 70 12.4 FANUC FILES BACKUP PROCEDURE ................................................................................................. 72

13.0 INDEX .......................................................................................................................................... 77

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1.0 POWER ON/OFF

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