SGT5-PAC 4000F Gas Turbine Package Application Handbook Part 1 PDF

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SGT5-PAC 4000F Gas Turbine Package Application Handbook Part 1 Rev 12 ECCN: EAR99 November AL: N 2016 US-Content: Yes siemens.com/gasturbines Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication thereof to others without ex...

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SGT5-PAC 4000F Gas Turbine Package Application Handbook Part 1 Rev 12 November 2016

ECCN: EAR99 AL: N US-Content: Yes

siemens.com/gasturbines

Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights created by patent grant or registration of a utility model or design patent are reserved.

___________________________________________ Siemens Gas Turbine Package SGT5-PAC 4000F

Rev 12 November 2016

Application Handbook –Part 1

ECCN: EAR99 AL: N US-Content: Yes Siemens Energy Sector

Transmittal, reproduction, dissemination and/or editing of this document as well as utilization of its contents and communication thereof to others without express authorization are prohibited. Offenders will be held liable for payment of damages. All rights created by patent grant or registration of a utility model or design patent are reserved. Application Handbook AHB54FGTPACR10 I Revision 12 I 11/2016 I Title Page I Page 1 of 1

Application Handbook Gas Turbine Package SGT5-PAC 4000F

PREAMBLE Purpose of Handbook The purpose of this Application Handbook (AHB) is to provide general reference information on the Siemens Turbine Package in power generation application. Accordingly, the reference information in this AHB is intended to be used only for conceptual plant design and enquiry.

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The first part of the AHB is an overview of the Siemens Turbine Package, while the second part of appendices is intended for more specific information on integrating the turbine packages into an overall power plant project. The information contained in this AHB is regularly updated and may vary, in some cases even substantially, based on the individual project preconditions. The information in this AHB is therefore subject to verification for each individual project and shall not be relied upon or used for any purpose, whether as the basis to evaluate or purchase such products or services or otherwise. Siemens thus assumes no liabilities or obligations in respect of the information contained in this AHB and the information and descriptions contained herein are (i) provided for information purposes only, (ii) not to be considered as all inclusive or covering all contingencies and (iii) FURNISHED WITHOUT ANY WARRANTY OR GUARANTEE WHATSOEVER, WHETHER EXPRESS OR IMPLIED, OF FITNESS FOR PURPOSE, MERCHANTABILITY, FROM COURSE OF DEALING OR USAGE OF TRADE, AS TO ADEQUACY, ACCURACY, COMPLETENESS OR USEFULNESS, OR OTHERWISE. Siemens’ only liabilities or obligations, if any, regarding such products or services shall be solely if and to the extent expressly set forth in a written contract executed by Siemens. The liability for willful misconduct and fraud remain unaffected. Proprietary Information All information, however embodied, and all technical documents supplied by Siemens, including the information contained in this AHB, shall remain the property of Siemens and its successors and assigns. Your acceptance of the information is an acknowledgment of the confidential nature of the information. Such information is to be used solely for the purpose described above and is to be returned to Siemens on request or destroyed when no longer required for that purpose. No information, however embodied herein, is to be reproduced, transmitted, disclosed, or used otherwise in whole or in part without the written authorization of Siemens or its successors. Updates of Handbook The printout version of the AHB is not subject to any updating service. The current version used by Siemens can be found under the following link: https://www.cp4ic.siemens.com/ Any revisions should, unless otherwise stated, be deemed to supersede previous versions.

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Section 0.1. Preamble Page 0 -2

Application Handbook Gas Turbine Package SGT5-PAC 4000F

Feedback on Handbook The Application Handbook (AHB) is intended to provide information about the Siemens Turbine Package that is important for your power plant project. If you have feedback please contact us under the address given below. Please note that the AHB provides general reference information describing a standard configuration and typically ISO ambient conditions thus please avoid project-specific questions that cannot be answered here.

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[email protected]

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Section 0.1. Preamble Page 0 -3

Application Handbook Gas Turbine Package SGT5-PAC 4000F

Revision Sheet Shown are major changes implemented.

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SGT5-PAC 4000F

Revision: 12

Date: November 2016

General (these changes may affect serveral chapters)

Changes / Updates

Gas Turbine

- Engine design optimized for hot ambient available - Optional design features for optimized fuel flexibility and part load performance available

Generator

- Hydrogen-cooled generator SGen5-2000H instead of aircooled SGen-1200A - Auxiliaries for 2000H: Seal Oil System, Gas System

Fuel Gas System

- New design: system is removed from auxiliaries base module and placed closer to the GT on the left side as fuel gas piping manifold

Chapter Part 1

Changes / Updates

Package Components and Systems

- GT: Operating Flexibility - Electrical Systems: Equipment for 2000H - Generator: 2000H - Generator Auxiliaries

Site and Plant Aspects, Working Media, Concepts

- Typical Site Arrangements: 2000H and Auxiliaries Building Annex for 2000H - Lifting of Equipment: Table Figure Crane Arrangement

Performance, Emissions and Operation

- Thermal Performance Data: at ISO conditions and hot conditions - Figure Steam Production Capability

Scope of Supply

- base scope: 2000H and Auxiliaries - options: Noise Protection Walls for 2000H - Tools for 2000H

Data Sheets

- Technical Data GT: pressure ratio GT Auxiliaries: 1x100% Lube Oil Cooler instead of 2x100% Electrical Systems: SEE und SFC Generator: 2000H - Electrical Load Table - Auxiliary Power Consumption - Heat Emissions - Closed Cooling Water System

Service Aspects

- GT Maintenance: Inspection Intervals Figures - Generator Maintenance: 2000H

Site-Related Services

- description and TFA and ECS DoR list

Standards, Codes and Regulations

- 2000H and Auxiliaries

Appendix Part 2

Changes / Updates

Requirements on Working Media

- Media for Generator: Hydrogen and Argon gas and compressed air for 2000H

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Section 0.2. Revision Sheet Page 0 -4

Application Handbook Gas Turbine Package SGT5-PAC 4000F

- SoS DoR list

Project Implementation

- Equipment Handling: Drawings GT, Generator - Shipping List - BoQ Erection List

Package Layout

- Working/Storage Areas during Service Measures on 2000H

Mechanical Interfaces

- 2000H and auxiliaries

Foundation Parts and Fixation

- 2000H and auxiliaries

QA Procedures

- 2000H

Drawings

- Layout Drawings - Foundation Drawings - Single Line Diagram

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Scope of Supply and Division of Responsibilties

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Section 0.2. Revision Sheet Page 0 -5

Application Handbook Gas Turbine Package SGT5-PAC 4000F

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Siemens Product Naming SGT™

Siemens Gas Turbine

SST™

Siemens Steam Turbine

SGen™

Siemens Generator

SCon

Siemens Condenser

SPPA™

Siemens Power Plant Automation

SGT-PAC

Siemens Gas Turbine Package

SST-PAC

Siemens Steam Turbine Package

SCC™

Siemens Combined-Cycle

SCC-PAC

Siemens Combined-Cycle Package

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Section 0.3. Product Naming Page 0 -6

Application Handbook Gas Turbine Package SGT5-PAC 4000F

1

Introduction

2

Package Components and Systems

3

Terminal Points to Power Plant

4

Site and Plant Aspects, Working Media, Concepts

5

Performance, Emissions and Operation

6

Scope of Supply

7

Data Sheets

8

Service Aspects

9

Site-Related Services

10

Standards, Codes and Regulations

11

Quality and Environmental Management

12

Abbreviations

13

Conversion of Units

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Section TOC Page TOC -1

Application Handbook Gas Turbine Package SGT5-PAC 4000F

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Section TOC Page TOC -2

Application Handbook Gas Turbine Package SGT5-PAC 4000F

1 Introduction

Introduction

1.1.

Siemens Gas Turbine Package ..............................................................

1-3

1.2.

Major Equipment Summary ....................................................................

1-6

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1

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Section 1 Introduction Page 1 -1

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Application Handbook Gas Turbine Package SGT5-PAC 4000F

AHB54FGTPACR10 / Rev: 12 (11/2016) PG GT GCO PC FE BO - Restricted -

Siemens Energy Sector

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Section 1 Introduction Page 1 -2

Application Handbook Gas Turbine Package SGT5-PAC 4000F

Introduction Siemens Gas Turbine Package

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The design of Siemens Gas Turbine Package SGT5-PAC 4000F includes decades of experience in gas turbine technology and power plant design resulting in: –

An economical power generating system with standardized base design and base scope of supply that is used for standard applications and conditions.

–

Flexibility to match customer needs through pre-engineered options to meet projectspecific and site-specific conditions that deviate from the standard or to increase operating flexibility and performance.

–

A reliable self-contained power generating system: Gas turbine and generator are designed and combined to provide highly efficient electric power generation. Mechanical, control and electrical systems are designed and selected for safe and reliable operation of these components.

–

Reliable project implementation through maximized shop-assembly of systems, and through standardization of the package design with clearly documented interfaces to the overall power plant.

–

High availability through service-friendly designs, service programs such as long-term maintenance programs and operational support such as remote online diagnostic.

–

Fuel cost savings through high efficiency levels.

–

Environmental friendliness through low-emissions gas turbine and high efficiencies.

–

High operating flexibility with respect to fuel, part-load capabilities and fast start-up.

The scope is focused on the core equipment of a self-contained power generating system and comprises: –

Gas Turbine

–

Generator

–

Auxiliary Systems

–

Air Intake System

–

Exhaust Gas Diffuser

–

Control System

–

Electrical Systems

–

Power Control Centers

–

Enclosures / Noise Protection

–

Fire Detection / Fire Protection

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Section 1.1. Siemens Gas Turbine Package Page 1 -3

Application Handbook Gas Turbine Package SGT5-PAC 4000F

The focus of this AHB is on applications of the Siemens Turbine Package for simple-cycle and multi-shaft combined-cycle power plants

–

for indoor installation

–

for operation with fuel gas and light distillate fuel oil

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–

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Section 1.1. Siemens Gas Turbine Package Page 1 -4

Application Handbook Gas Turbine Package SGT5-PAC 4000F

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SGT5-4000F SGen5-2000H Stack or Diverter with Bypass Stack*

Gas Turbine (with enclosure steelwork)

Air Intake System Fuel Gas

Diffuser Generator

Fuel Oil*, NOx Water Injection* Hydraulic Oil Instrument Air HCO Lube Oil

Transformers for SEE, SFC

Power Control Centers

* optional scope

(electrical and control equipment)

Figure: SGT5-PAC 4000F - Typical Arrangement of Components & Systems

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Section Page

1.1. Siemens Gas Turbine Package 1 -5

Application Handbook Gas Turbine Package SGT5-PAC 4000F

Major Equipment Summary Gas Turbine (GT) The prime mover SGT5-4000F consists of three basic elements: axial-flow compressor, combustion system and turbine. These three elements are combined into a single assembly complete with rotor in place. Low-NOX combustion technology is applied for minimized emissions. Hydraulic clearance optimization minimizes clearances between turbine blade tips and casing, thus provides maximum power output and efficiency.

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The design concept for the SGT5-4000F builds on more than 50 years’ experience with heavy-duty gas turbines at Siemens. Some essential design features are the proven singletie-rod rotor construction and the service-friendly annular combustion chamber. Generator (GN) To efficiently convert the mechanical power into electrical power, the 2-pole SGen5-2000H with Hydrogen-cooled stator and rotor is applied. Auxiliary Systems for –

Fuel Gas: regulates and controls the flow of fuel gas into the burners (GT)

–

Fuel Oil (option): regulates and controls the flow of fuel oil into the burners (GT...