UNIT 1 QNA PDF

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1) Design a journal bearing for a centrifugal pump from the following data : Load on the journal = 20 000 N; Speed of the journal = 900 r.p.m.; Type of oil is SAE 10, for which the absolute viscosity at 55°C = 0.017 kg / m-s; Ambient temperature of oil = 15.5°C ; Maximum bearing pressure for the pump = 1.5 N / mm2. also Calculate the mass of the lubricating oil required for artificial cooling, if rise of temperature of oil be limited to 10°C. Heat dissipation coefficient = 1232 W/m2/°C.

2) A full journal bearing of 50 mm diameter and 100 mm long has a bearing pressure of 1.4 N/mm2. The speed of the journal is 900 r.p.m. and the ratio of journal diameter to the diametral clearance is 1000. The bearing is lubricated with oil whose absolute viscosity at the operating temperature of 75°C may be taken as 0.011 kg/m-s. The room temperature is 35°C. Find : 1. The amount of artificial cooling required, and 2. The mass of the lubricating oil required, if the difference between the outlet and inlet temperature of the oil is 10°C. Take specific heat of the oil as1850 J / kg / °C.

3) A 150 mm diameter shaft supporting a load of 10 kN has a speed of 1500r.p.m. The shaft runs in a bearing whose length is 1.5 times the shaft diameter. If the diametric clearance of the bearing is 0.15 mm and the absolute viscosity of the oil at the operating temperature is 0.011 kg/m-s, Find the power wasted in friction.

4) A journal bearing is proposed for a steam engine. The load on the journal is 3 kN, diameter 50 mm,length 75 mm, speed 1600 r.p.m.,diametral clearance 0.001 mm, ambient temperature 15.5°C. Oil SAE 10 is used and the film temperature is 60°C. Determine the heat generated and heat dissipated. Take absolute viscosity of SAE10 at 60°C = 0.014 kg/m-s.

5) A shaft rotating at constant speed is subjected to variable load. The bearings supporting the shaft are subjected to stationary equivalent radial load of 3 kN for 10 per cent of time, 2 kN for 20 per cent of time, 1 kN for 30 per cent of time and no load for remaining time of cycle. If the total life expected for the bearing is 20 × 106 revolutions at 95 per cent reliability, Calculate dynamic load rating of the ball bearing.

6) A single row angular contact ball bearing number 310 is used for an axial flow compressor. The bearing is to carry a radial load of 2500 N and an axial or thrust load of 1500 N. Assuming light shock load, determine the rating life of the bearing.

7) Design a self-aligning ball bearing for a radial load of 7000 N and a thrust load of 2100 N. The desired life of the bearing is 160 millions of revolutions at 300 r.p.m.

Assume uniform and steady load,

8) A rolling contact bearing is subjected to the following work cycle : (a) Radial load of 6000 N at 150 r.p.m. for 25% of the time;

(b) Radial load of 7500 N at 600 r.p.m. for20% of the time; and (c) Radial load of 2000 N at 300 r.p.m. for 55% of the time. The inner ring rotates and loads are steady. Select a bearing for an expected average life of 2500hours.

9) What are rolling contact bearings? Discuss their advantages over sliding contact bearings.

The bearings in which the rolling elements are included are referred to as rolling contact bearings. Since the rolling friction is very less compared to the sliding friction, such bearings are known as anti-friction bearings. These bearings are used for radial load, thrust load and combination of thrust and radial load. These bearings are extensively used due to its relatively lower price, being almost maintenance free and for its operational ease. However, friction increases at high speeds for rolling contact bearings and it may be noisy while running. These bearings are of two types1.

Ball Bearings

2.

Roller Bearings

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Ball Bearings : Ball Bearings are a type of rolling-element bearing that uses balls to maintain the separation between the moving parts of the bearing. The purpose of a ball bearing is to reduce rotational friction and support radial and axial loads. Radial Ball bearings can support moderate radial loads and moderate axial loads (parallel to the shaft). They can operate at high speeds (400,000 RPMs and higher).

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Roller Bearings : Roller Bearings are a type of rolling-element bearing that uses cylinders (rollers) to maintain the separation between the moving parts of the bearing. The purpose of a roller bearing is to reduce rotational friction and support radial and axial loads. Compared to ball bearings, roller bearings can support heavy radial loads and limited axial loads (parallel to the shaft). They can operate at moderate to high speeds.

Following are the some of the advantages of rolling contact bearings,

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Low starting torque

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Can support radial as well as axial loads

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Less sensitive to change in lubrication

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Low operating costs

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The bearing can be sealed with lubricant, which means life time lubrication is possible.

Limitations of rolling contact bearings 

More space is required in radial direction

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Higher initial cost

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Do not allow misalignment

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Fracture occurs due to fatigue cyclic loading

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Poor damping properties

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Noise level is higher in case of very high speeds.

10)

Write short note on classifications and different types of antifriction bearings.

11) 12) 13)

Write short note on classifications and different types of Sliding contact bearings

Differentiate between static and dynamic load carrying capacities of rolling contact bearings Explain how the following factors influence the life of a bearing: (i) Load (ii) Speed (iii) Temperature (iv) Reliability.

14)

15)

A) Distinguish the “Hydrodynamic” and “Hydrostatic Bearings” with figures and suitable applications. B) Describe the various stages of formation of hydrodynamic film lubrication. Plot the pressure distribution under full hydrodynamic film lubrication A) Enumerate the important physical characteristics of a good bearing material B) Explain the various factors that influence the life of a roller bearing...