Yamaha RX-King (3KAF) INDONESIA Parts Catalogue PDF

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RX-King (3KAF) INDONESIA 1C3KA-460EA ( ) RX-King PARTS CATALOGUE ©2004 by Yamaha Motor Co., Ltd. 1st edition, March 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. FOREWORD This Parts Cat...

Description

RX-King (3KAF)

INDONESIA

1C3KA-460EA

(

)

RX-King PARTS CATALOGUE ©2004 by Yamaha Motor Co., Ltd. 1st edition, March 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. “UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size 3. The number of components for assembly • Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. • The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART NO.

DESCRIPTION

Q’TY REMARKS

2F5–83310–60

FRONT FLASHER LIGHT ASSY

2

115–83311–60

.BULB (6V–18W)

1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below. PART NO.

DESCRIPTION

Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP.

2

MXR

3J1–24240–10

1

FOR MXR

.GRAPHIC, FUEL TANK

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

FOREWORD 7. Applicable Serial No. Frame Serial No.

9. Applicable Starting Serial No. Engine Serial No.

Frame Serial No. Serial No.

Name Of Q’ty Column

Model Code

Name Of Q’ty Column

Model Code

Engine Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.)

Serial No.

Abbreviation

Colour Name

Colour Code

CM

CHROME PLATED

0093

DPBMC(*)

DEEP PURPLISH BLUE METALLIC C

0564

SL

SILVER

0035

YB(*)

YAMAHA BLACK

0033

ZB

*UNI-CHROME (WHITE CHROMATE)

0091

CONTENTS ENGINE CYLINDER ............................................................................ 1 CRANKSHAFT & PISTON .................................................... 2 OIL PUMP ............................................................................. 3 INTAKE ................................................................................. 4 CARBURETOR ..................................................................... 6 EXHAUST ............................................................................. 7 CRANKCASE ........................................................................ 8 CRANKCASE COVER 1 ....................................................... 9 STARTER .............................................................................. 10 CLUTCH ................................................................................ 11 TRANSMISSION ................................................................... 12 TACHOMETER GEAR .......................................................... 14 SHIFT CAM & FORK ............................................................. 15 SHIFT SHAFT ....................................................................... 16

CHASSIS FRAME .................................................................................. 17 FENDER ................................................................................ 18 SIDE COVER ........................................................................ 19 OIL TANK .............................................................................. 20 REAR ARM & SUSPENSION ............................................... 21 STEERING ............................................................................ 22 FRONT FORK ....................................................................... 23 FUEL TANK ........................................................................... 24 SEAT ..................................................................................... 26 FRONT WHEEL .................................................................... 27 FRONT BRAKE CALIPER .................................................... 28 REAR WHEEL ....................................................................... 29 STEERING HANDLE & CABLE ............................................ 31 FRONT MASTER CYLINDER ............................................... 32 STAND & FOOTREST .......................................................... 33 GENERATOR ........................................................................ 35 FLASHER LIGHT .................................................................. 36 METER .................................................................................. 38 HEADLIGHT .......................................................................... 39 TAILLIGHT ............................................................................ 40 HANDLE SWITCH & LEVER ................................................ 41 ELECTRICAL 1 ..................................................................... 42 ELECTRICAL 2 ..................................................................... 43

INDEX NUMERICAL INDEX ............................................................. 44

FIG.

DESCRIPTION

3KAF

REF. NO.

1 CYLINDER

PLUG, SPARK (NGK BPR8HS)

1

UR

PLUG, SPARK (ND W24FPR10)

1

UR

2 3KA–E1111–00

HEAD, CYLINDER 1

1

3 3KA–E1128–00

ABSORBER 4

2

4 3KA–E1127–00

ABSORBER 3

2

5 3RS–E1128–00

ABSORBER 4

6

6 3HB–E1127–00

ABSORBER 3

2

7 3HB–E1161–00

ABSORBER 1

1

8 3HB–E1162–00

ABSORBER 2

1

9 3RS–E1129–00

ABSORBER 5

4

10 3KA–E1181–00

GASKET, CYLINDER HEAD 1

1

11 90179–08410

NUT

4

12 90116–08393

BOLT, STUD

4

13 3KA–E1311–30

CYLINDER 1

1

14 3KA–E1129–00

ABSORBER 5

2

15 3KA–E1161–00

ABSORBER 1

4

16 3KA–E1351–00

GASKET, CYLINDER

1

17 90179–10812

NUT

4

18 90116–10278

BOLT, STUD

4

PART NO.

1 94700–00823 94700–00824

1

REMARKS

REF. NO.

2 CRANKSHAFT & PISTON PART NO.

DESCRIPTION

3KAF

FIG.

REMARKS

1 3KA–E1400–10

CRANKSHAFT ASSY

1

2 3WL–E1412–00

.CRANK 1

1

3 3WL–E1422–00

.CRANK 2

1

4 3KA–E1651–00

.ROD, CONNECTING

1

5 3KA–E1681–00

.PIN, CRANK 1

1

6 93310–422Y1

.BEARING

1

7 90209–22071

.WASHER

2

8 90280–03017

KEY, WOODRUFF

1

9 93210–18023

O-RING

1

10 90387–20802

COLLAR

1

11 93306–304X5

BEARING

1

12 93306–205X9

BEARING

1

13 93103–25809

OIL SEAL

1

14 93103–28806

OIL SEAL

1

15 3KA–E1631–30

PISTON (STD)

1

3KA–E1635–30

PISTON (0.25MM O/S)

1

AP

3KA–E1636–30

PISTON (0.50MM O/S)

1

AP

3KA–E1637–30

PISTON (0.75MM O/S)

1

AP

3KA–E1638–30

PISTON (1.00MM O/S)

1

AP

16 3KA–E1633–00

PIN, PISTON

1

17 93310–216Y4

BEARING

1

18 93450–17129

CIRCLIP

2

19 3KA–E1603–10

PISTON RING SET (STD)

2

3KA–E1604–10

PISTON RING SET (0.25MM O/S)

1

AP

3KA–E1605–10

PISTON RING SET (0.50MM O/S)

1

AP

3KA–E1606–10

PISTON RING SET (0.75MM O/S)

1

AP

3KA–E1607–10

PISTON RING SET (1.00MM O/S)

1

AP

2

3 OIL PUMP

REF. NO.

PART NO.

DESCRIPTION

3KAF

FIG.

1 3KA–E3100–20

OIL PUMP ASSY

1

2 90468–02033

.CLIP

1

3 3KA–13161–00

.PIPE, DELIVERY 1

1

4 3KA–E3569–00

.PLUG, BLIND

1

5 90467–06800

.CLIP

1

6 3KA–E3175–00

SHAFT, WORM

1

7 3KA–E3176–00

METAL, WORM SHAFT OUTER

1

8 93210–188H9

O-RING

1

9 98507–05014

SCREW, PAN HEAD

2

10 93101–10827

OIL SEAL

1

11 3KA–E3178–00

GEAR, PUMP DRIVE

1

12 93603–22805

PIN, DOWEL

1

13 99001–08600

CIRCLIP

1

14 248–E3174–00

HOLDER, OIL PIPE

1

15 90462–10812

CLAMP

1

16 3KA–E316F–00

HOSE, OIL 1

1

17 90467–08003

CLIP

1

18 90468–08086

CLIP

1

3

REMARKS

4 INTAKE

REF. NO.

PART NO.

DESCRIPTION

3KAF

FIG.

1 3KA–E3610–00

REED VALVE ASSY

1

2 3KA–E3613–00

.REED, VALVE

2

3 3KA–E3616–00

.STOPPER, REED VALVE

2

4 97607–03108

.SCREW,WITH WASHER

4

5 3KA–E3621–00

GASKET, VALVE SEAT

1

6 3KA–E3565–00

JOINT, CARBURETOR

1

7 97507–06525

BOLT, WITH WASHER

4

8 90460–43053

CLAMP, HOSE

1

9 3KA–E4453–00

JOINT, AIR CLEANER 1

1

10 90460–49058

CLAMP, HOSE

1

11 4Y2–E3581–00

CHAMBER, AIR

1

12 90480–12053

GROMMET

1

13 98507–06016

SCREW, PAN HEAD

1

14 90201–06380

WASHER, PLATE

1

15 90445–21552

HOSE (L165)

1

16 90450–25037

HOSE CLAMP ASSY

1

17 90467–20050

CLIP

1

18 29N–E4411–00

CASE, AIR CLEANER 1

1

19 29N–E4422–00

CAP, CLEANER CASE 2

1

20 97707–60120

SCREW, TAPPING

6

21 29N–E4437–00

DUCT

1

22 29N–E4450–00

ELEMENT ASSY, AIR CLEANER

1

23 29N–E4451–00

.ELEMENT, AIR CLEANER

1

24 29N–E4458–00

.GUIDE

1

25 29N–E4412–00

CAP, CLEANER CASE 1

1

26 29N–E4476–00

SEAL

1

27 98507–06060

SCREW, PAN HEAD

1

4

REMARKS

4 INTAKE

REF. NO.

PART NO.

DESCRIPTION

3KAF

FIG.

28 90202–05057

WASHER, PLATE

1

29 92907–06200

WASHER

1

30 29N–E4425–00

DAMPER 1

1

31 55K–F4737–00

DAMPER, SEAT

1

32 90480–12053

GROMMET

1

33 98507–06016

SCREW, PAN HEAD

2

34 90201–06380

WASHER, PLATE

2

35 90468–02033

CLIP

1

5

REMARKS

FIG.

DESCRIPTION

3KAF

REF. NO.

5 CARBURETOR

1 3KA–E4101–00

CARBURETOR ASSY 1

1

2 304–14184–00

.GASKET, FLOAT CHAMBER

1

3 260–14142–22

.JET, PILOT (# 22.5)

1

4 1TT–14107–25

.NEEDLE VALVE SET

1

5 127–14186–00

.PIN, FLOAT

1

6 3KA–1490J–00

.NEEDLE SET

1

7 3R1–14141–36

.NOZZLE, MAIN

1

8 137–14143–30

.JET, MAIN (#150)

1

9 314–14185–00

.FLOAT

1

10 31J–14103–00

.THROTTLE SCREW SET

1

11 183–14196–00

.PIPE

1

12 98502–04016

.SCREW, PAN HEAD

4

13 92902–04100

.WASHER, SPRING

4

14 802–14161–00

.NUT, CABLE ADJUSTING

1

15 3X3–14169–00

.CAP

1

16 10W–14104–00

.AIR SCREW SET

1

17 314–14112–20

.VALVE, THROTTLE 1

1

18 2V0–14131–00

.SPRING, THROTTLE VALVE

1

19 132–14146–00

.PLATE

1

20 12R–14191–00

.PLUG, DRAIN

1

21 4U5–14171–00

.PLUNGER, STARTER

1

22 1V3–14196–00

.PIPE

1

PART NO.

6

REMARKS

6 EXHAUST

REF. NO.

PART NO.

DESCRIPTION

3KAF

FIG.

1 4X8–E4611–01–93

PIPE, EXHAUST 1

1

2 3KA–E4612–00

NUT, RING

1

3 3KA–E4613–00

GASKET, EXHAUST PIPE

1

4 90116–08166

BOLT, STUD

2

5 95707–08500

NUT, FLANGE

2

6 29N–E4711–00–93

MUFFLER 1

1

7 4X8–E4753–00

SILENCER, EXHAUST

1

8 97607–06112

SCREW,WITH WASHER

1

9 360–E4713–00

NUT, MUFFLER JOINT

1

10 3KA–E4714–00

GASKET, MUFFLER

1

11 95804–10025

BOLT, FLANGE

1

12 95807–08016

BOLT, FLANGE

1

7

REMARKS CM

CM

REF. NO.

7 CRANKCASE PART NO.

DESCRIPTION

3KAF

FIG.

1 3HB–E5150–00

CRANKCASE ASSY

1

2 98507–06045

SCREW, PAN HEAD

6

3 98507–06055

SCREW, PAN HEAD

2

4 98507–06065

SCREW, PAN HEAD

5

5 99530–10114

PIN, DOWEL

1

6 91814–16021

PIN, DOWEL

1

7 3KA–E5128–00

HOLDER

1

8 98507–08010

SCREW, PAN HEAD

1

9 3KA–E5371–00

BREATHER

1

10 90446–07009

HOSE

1

11 90340–12005

PLUG, STRAIGHT SCREW

1

12 90430–12812

GASKET

1

8

REMARKS

REF. NO.

8 CRANKCASE COVER 1 PART NO.

DESCRIPTION

3KAF

FIG.

1 3KA–E5411–40

COVER, CRANKCASE 1

1

2 241–16341–01

SCREW, PUSH

1

3 3KA–16342–00

LEVER, PUSH

1

4 93104–11836

OIL SEAL

1

5 90506–10069

SPRING, TENSION

1

6 5HV–E6346–00

HOOK, SPRING

1

7 307–18188–01

AXLE, PAWL HOLDER

1

8 93440–11029

CIRCLIP

1

9 99530–10114

PIN, DOWEL

2

10 98507–06030

SCREW, PAN HEAD

2

11 98507–06040

SCREW, PAN HEAD

1

12 98507–06060

SCREW, PAN HEAD

1

13 3KA–E5357–00

GROMMET

1

14 3KA–E5415–40

COVER, GENERATOR

1

15 98507–06025

SCREW, PAN HEAD

2

16 98507–06025

SCREW, PAN HEAD

1

17 3KA–E5421–60

COVER, CRANKCASE 2

1

18 99530–10114

PIN, DOWEL

2

19 98507–06035

SCREW, PAN HEAD

6

20 98507–06055

SCREW, PAN HEAD

1

21 3KA–E5451–00

GASKET, CRANKCASE COVER 1

1

22 3KA–E5416–40

COVER, OIL PUMP

1

23 98507–06016

SCREW, PAN HEAD

2

24 98507–06020

SCREW, PAN HEAD

1

25 1TN–E5362–00

PLUG, OIL LEVEL

1

26 93210–198J0

O-RING

1

9

REMARKS

9 STARTER

REF. NO.

PART NO.

DESCRIPTION

3KAF

FIG.

1 3KA–E5651–00

GEAR, KICK IDLE (25T)

1

2 3KA–E7417–00

SHIM 1

2

3 93440–15802

CIRCLIP

2

4 3KA–E5660–00

KICK AXLE ASSY

1

5 3KA–E5641–00

GEAR, KICK (13T)

1

6 90468–26048

CLIP

1

7 3KA–E5676–00

COVER, SPRI...