Altistar 46 - manual de equipo PDF

Preview

Summary

manual de equipo...

Description

Guide d'exploitation User's manual Bedienungsanleitung Guía de explotación

Altistart 46 Telemecanique additif visualisation et réglage, display and adjustement option, Bedienmodul, opción de visualización y ajuste,

VW3-G46101

Merlin Gerin

Modicon

Square D

Telemecanique

Altistart 46

Additif visualisation et réglage

Display and adjustement option

Bedienmodul

opción de visualización y ajuste

Page 2

F R A N Ç A I S

Page 36

E N G L I S H

Seite 70

D E U T S C H

Página 104

E S P A Ñ O L

1

Read this document carefully to achieve the optimum performance from the starter. The descriptions and simplified schematics are intended for experienced personnel. Changing the adjustments or configuration of the starter will affect its functions and performance. Ensure that any modifications carried out do not expose personnel or equipment to any risk.

E N G L I S H

Although every care has been taken in the preparation of this document, Schneider Electric SA cannot guarantee the contents and cannot be held responsible for any errors it may contain or for any damage which may result from its use or application. The products and options described in this document may be changed or modified at any time, either from a technical point of view or in the way they are operated. Their description can in no way be considered contractual.

36

Contents Technical characteristics :

38

mounting the option on the starter

38

mounting the option in a remote location

38

Setting up : presentation of the VW3-G46101 parameter flowchart

39 to 47 39 40 to 44

description of modes

45

display of monitoring parameters

46

display of configuration and adjustment parameters

46

adjustment and configuration

47

Configuration functions

48 to 61

Adjustment functions

62 to 66

Monitoring functions Maintenance assistance

67 68 and 69

37

E N G L I S H

Technical characteristics Mounting the option on the starter The VW3-G46101 option can be connected while the starter is switched on.

E N G L I S H

DATA

PROG

VW3-G4

Mounting the option in a remote location Remote mounting kit : VW3-G46103 In this case the option has an IP65 protection index

V W

3

-G

4

6

...

VW3-G46101

38

6101

Setup Presentation of the VW3-G46101 a) Front panel 1 7-segment displays

888

1

2 Programming lamp 3 DATA pushbutton

PROG

DATA

3

2

4 PROGRAMMING pushbutton

PROG

4

5

6

5

Up pushbutton

6

Down pushbutton

b) Rear panel 7 Switches for level 1, 2 and 3 adjustment and configuration, see page 45

2 1 ON ON

2 1

7

Factory setting

Description of the levels Levels 1 and 2 are used to adjust and configure the basic product according to the application. Level 3 is used for reconfiguring the basic product. This level is totally separate from levels 1 and 2. Level 1 :

Provides access to the basic parameters for starting and slowing down a motor for simple applications.

Level 2 :

Provides additional parameters to those of level 1. These additional parameters can be accessed independently.

Level 3 :

Used to reconfigure the basic product. Example : reconfiguration of analog output AO1 from 0 - 20 mA to 4 - 20 mA.

39

E N G L I S H

Setup Parameter flowchart Level 1

The first time the option is switched on the pointer is on rdY for levels 1 and 2 or the display reads nLP if the power is not available.

CoS Lth

Pressing positions the pointer on the Lcr parameter

LPr

Pressing positions the pointer on the In parameter

Ltr

E N G L I S H

Lcr rdY OIn Monitoring parameter

ILt

Adjustment parameter

Acc Configuration parameter Selection of stop type

StY -d-

-b-

dEc brc Edc

40

-F-

Setup Level 2 The first time the option is switched on the pointer is on rdY for levels 1 and 2 or the display reads . nLP if the power is not available.

CoS Lth

Pressing positions the pointer on the Lcr parameter

LPr

Pressing positions the pointer on the In parameter

Ltr Lcr

Monitoring parameter

rdY E N G L I S H

Adjustment parameter Configuration parameter Selection of stop type

In ILt Acc StY

-d-

-b-

-F-

dEc Edc

brc thP bSt t q฀0

tLS

t L฀I

ULL 41

Setup Level 3 The first time the option is switched on the pointer is on Ar5

ArS tbS tFr CSc E N G L I S H

CLp

SSt

LSC

ASC

0-4

OAo

OLI

EbA

Lo1

Int

OIL

rth

P h฀r

Or1

Configuration parameter

42

Setup Level 1 and 2 parameters Parameter CoS Motor cos

Type Monitoring

Adjustment range

Preset

0 to 1

Page 67

Lth Motor thermal state

Monitoring

0 to 250 (%)

67

LPr Active motor power

Monitoring

0 to 255 (%)

67

Ltr Motor load state

Monitoring

0 to 250 (% of Tn*)

67

Lcr Motor current

Monitoring

0 to 6000 (A)

67

rdY Starter state

Monitoring

67

In Motor nominal current

Configuration

(0.5 to 1.3) IcL (A) (IcL starter nominal current)

ILt Motor limit current

Adjustment

150 to 700 (% of In) (maxi 500 % de IcL)

Acc Acceleration torque ramp

Adjustment

1 to 60 (s)

StY Stop type dEc Deceleration torque ramp

Configuration

-F-

-d-

-b-

48

300

62

10

62

-F-

49

Adjustment

1 to 60 (s)

10

63

Adjustment

0 to 100 (% of Tn*)

20

64

brc Braking torque level

Adjustment

0 to 100

50

64

bSt Voltage boost

Configuration

50 to 100 (% of Un)

oFF

49

tq0 Initial torque on starting

Adjustment

0 to 100 (% of Tn*)

10

65

tLI Limitation of maximum torque during acceleration

Adjustment

10 to 200 (% of Tn*)

oFF

65

ULL Motor underload threshold

Configuration

20 to 100 (% of Tn*)

oFF

50

tLS Start time too long

Configuration

10 to 999 (s)

oFF

54

thP Motor thermal protection

Configuration

oFF to

10

51

Edc

Threshold for change to freewheel at end of deceleration

30

Tn* : measured nominal torque. 43

E N G L I S H

Setup Level 3 parameters Parameter

Type

Adjustment range

Page

oFF

54

on

54

50

55

ArS Automatic reset

Configuration

CLP Torque control

Configuration

oFF -

LSc Stator loss compensation

Configuration

0 to 90 (as a %)

0-4 Configuration of AO1

Configuration

020 - 420

020

55

oFF - LIA

LIA

56

tAI

57

50 to 300 (% of In)

oFF

66

oFF - 123

oFF

57

LI Assignment of LI

Configuration

on - oFF

Preset

on

LIE - LIH - LIL- LIr LII - LIt - LIC E N G L I S H

LoI Assignment of LO1

Configuration

oFF - tAI rnI

OIL Current trip threshold Phr Detection of phase

Adjustment Configuration

rotation rI Assignment of relay R1

321 Configuration

rIF - rIl

rIF

58

rth Reset of motor thermal state

Configuration

NO - YES

NO

58

Int Return to factory setting

Configuration

NO - YES

NO

59

EbA Motor run-down time adjustment

Configuration

20

59

Acr

60

Ao Assignment of

Configuration

analog output AO1

20 to 100 (as a %)

oFF - Acr Atr - Ath - Aco

ASc Scaling of analog output AO1

Configuration

50 - 500

200

60

SSt Test on low power motor

Configuration

on - oFF

oFF

61

CSc Cascade-connection start

Configuration

on - oFF

oFF

61

tFr Operating time since reset (in hour)

Configuration

Time before restart

Adjustment

tbS 44

61 0 to 999 (s)

2

63

Setup Setup mode Starter locked (switched on - no run command)

Motor operating

2 1

Access to Level 1 Adjustment and configuration of level 1 parameters possible.

2 1

Access to Level 2 Adjustment and configuration of level 2 parameters possible.

Only adjustment parameters can be modified. It is not possible to modify configuration parameters, but they can be displayed. The last parameter to be adjusted or configured remains displayed.

2 1

Access to Level 3 Adjustment and configuration of level 3 parameters possible.

ON

ON

ON

E N G L I S H

Operating mode Starter locked or motor operating

ON

2 1

Safety position Only the display is active : display of electrical operating values of a fault code. reading of adjustment values.

45

Setup Displaying the monitoring parameters Indicates the motor current value if the starter is enabled (with a run command)

10 Lcr

Starter not enabled (no run command)

0

DATA

Indicates that a fault is present, for example PhF.

PhF

rdY

DATA

The same method is used for parameter Ltr. For parameters Lth and CoS E N G L I S H

Lth

100

DATA

Indicates value of the motor thermal state

DATA

rdY It is possible to select the parameter to be displayed each time the unit is subsequently switched on. It is selected using the DATA key, and only applies to parameters Lcr, Ltr and rdY. Using DATA to do this causes only the pointer to be memorized.

Displaying the configuration and adjustment parameters rdY

When the option is first switched on Operating mode

2 1 In In

ILt

46

DATA

DATA

17.4

ON Switch at the rear of the option

Setup Adjustment and configuration : VW3-G46101

Setup mode Search for parameter to modify

2 1 Lev 1

ILt

ON

Acc

DATA

10

2 1 Lev 2 ON

Modification of setting or configuration

20

2 1 Lev 3

DATA

ON

30 PROG

PROG

Indicator lamp on Setup mode

PROG

Acc

DATA

30

Indicator lamp flashing Awaiting validation (PROG button) or cancellation (DATA button) of modification of the parameter value.

StY

47

E N G L I S H

Configuration functions In : Motor nominal current This parameter is adapted according to the motor current indicated on the motor rating plate. Check that this current is between (0.5 and 1.3) IcL. (IcL : Starter nominal current) Factory setting according to the starter and the position of the switch beneath the control block flap

Rating D17 D22 D32 D38 D47 D62 D75 D88 C11 C14 C17 C21 C25 C32 C41 C48 C59 C66 C79 M10 M12

E N G L I S H

48

IcL (A) 17 22 32 38 47 62 75 88 110 140 170 210 250 320 410 480 590 660 790 1000 1200

normal duty In (A) 15.2 21 28 34 42 54 68 80 98 128 160 190 236 290 367 430 547 610 725 880 1130

heavy duty In (A) 11 15.2 21 28 34 42 54 68 80 98 128 160 190 236 290 367 430 547 610 725 880

Configuration functions StY : Stop type Factory setting -F-d- Stop by deceleration torque control. -b- Stop by dynamic braking. -F- Freewheel stop.

bSt : Voltage boost Factory setting oFF Enables a voltage (adjustable from 50 to 100 % of motor nominal voltage) to be applied for 100 ms. This makes it possible to increase the torque if it is too low at start-up (Td), as a result of dry friction or a mechanical incident.

C Cd

100 % Un

Following acceleration ramp

50 % Un

100 ms

t

49

E N G L I S H

Configuration functions ULL : Motor underload limit Factory setting : oFF Parameter adjustable from 20 to 100 % of motor load state Ltr. This function is only enabled in steady state. The underload must last for at least 10 s (time delay). If the underload lasts for a short time and exceeds the value set at + 10% of Tn (hysteresis), the time delay is disabled.

Set at 60 %

Ltr

60

(continuous underload)

C

(Cn) 100 %

70

Hysteresis

60

E N G L I S H

10 s 20 %

Fault

Set at 60 %

Ltr

60

t

ULF

(underload for short period)

C

(Cn) 100 % Hysteresis

60

10 s 20 %

Stop time

50

Fault

ULF t

70

Configuration functions thP : Motor thermal protection Factory setting :

10 normal duty 20 heavy duty

This is used to adapt the thermal protection class to the application. These classes define a cold and hot start capacity.

thP

oFF

Protection disabled

2

Subclass 2

10A

Class 10 A

IO

Class 10

15

Subclass 15

20

Class 20

25

Subclass 25

30

Class 30

E N G L I S H

51

Configuration functions Cold start curves t(s) 10000

1000

E N G L I S H

100

Class : 30 Class : 25 Class : 20

10

Class : 15 Class : 10

Class : 10A

Class : 2

1

0,5 1,12

52

Id/In 1,5

2,00

2,50

3,00

3,50

4,00

4,50

5,00

5,50

6,00

6,50

7,00

7,50

8,00

Configuration functions Hot start curves t(s) 10000

1000

E N G L I S H

100

10

Class : 30 Class : 25 Class : 20 Class : 15 Class : 10

Class : 10A 1

Class : 2 0,5 1,12

Id/In 1,5

2,00

2,50

3,00

3,50

4,00

4,50

5,00

5,50

6,00

6,50

7,00

7,50

8,00

53

Configuration functions tLS : Start time too long Factory setting : oFF This is used to compare the acceleration time, before changing to steady state, and a time previously set (adjustable from 10 to 999 seconds) using tLS . This function is used to check all the modifications of the drive mechanism (mechanical incident, dry friction). If the time is exceeded, the starter changes to fault state StF .

ArS : Automatic reset Factory setting : oFF

oFF E N G L I S H

on

Manual reset Automatic reset

The starter handles 3 types of fault. The automatic reset only concerns type 1 and type 2 faults. Type 1 fault The option is reset by successive attempts every 60 s. If, after 6 attempts, the fault has not disappeared, it can no longer be reset. Type 2 fault The option is reset when the fault disappears. Type 3 fault The option can only be reset when there is a run request.

The ArS function can only be used in a sequence with 2-wire control.

CLP: Torque control Factory setting :

on

When turned on starting uses the torque gradient mode. Torque control is not offered for applications using motors connected in parallel on the same starter or a motor whose power is very low in relation to the rating of the starter (using an undersized motor for maintaining the product). In the above cases the torque loop must be open CLP = oFF . The motor is started and slowed down by varying the voltage.

54

Configuration functions LSc : Stator loss compensation Factory setting :

50

This optimizes the precision of the starting torque for constant torque applications. Adjustable from 0 to 90 %.

0-4 : Configuration of output AO1 Factory setting :

020

Analog output AO1 is assigned to the motor current by default. This output can be configured to 0 - 20 mA 020 or 4 - 20 mA 420 .

55

E N G L I S H

Configuration functions LI : Assignment of logic input LI Factory setting : LIA

LI

E N G L I S H

LIA

Freewheel stop

oFF

Not assigned

LIA

Freewheel stop

LIE

External fault

LIH

Preheat motor

LIL

Local control

LI...