Data sheets vanessa series 30 000 triple offset valve – general datasheet vanessa en en 7057188 PDF

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Description

VANESSA SERIES 30,000 TRIPLE OFFSET VALVES* BASIC CONFIGURATION With a robust integral-to-body valve seat and optimized seating angles, this valve is capable of handling isolation and process control through multiple functionalities

FEATURES

GENERAL APPLICATIONS

TECHNICAL DATA

Suitable for handling the broadest range of fluids in oil and gas, petrochemical, chemical, coal, desalination, waterworks, food and beverage industries. Also for solar, geothermal and hydro power, fossil fuels, district heating, mining, shipyards and the aerospace sectors.

Sizes:

Fluids Series 30,000 valves are suitable for processes containing: Crude oil; jet fuel; kerosene; gasoline; acid gas; sour gas; natural gas; syngas; carbon dioxide; flare gas; tail gas; ethylene; ethylene glycol; ethylbenzene; butadiene; styrene; hydrogen; oxygen; nitric, acrylic, sulphuric, hydrochloric, hydrofluoric, acetic acid; hydrogen peroxide; alcohols; ammonia; amines; chlorine; vinyl chloride; steam; geothermal steam; heat transfer fluids; flue gas; coke oven gas; potable water; sea water; waste water.

Standards Design: API 609, EN 593; ASME B16.34, EN12516 Flange: ASME B16.5/ASME B16.47; EN 1092-1; ISO7005 Face to face: ISO 5752; EN 558; ASME B16.10; API 609

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© 2017 Emerson. All Rights Reserved.

DN 80 - 3000 (NPS3-120) Pressure ratings: ASME class 150 - 1500; EN PN 10 - 250 Temperature range: -60 °C to +450 °C (-76 °Fto+842 °F)

• Robust and fire-resistant all-metal construction. • Stellite® grade 21 seat overlays provide excellent durability. • Resilient metal seal ring ensures perfect seating force distribution around precisionmachined seat circumference. • Easily replaceable multi-layered duplex and graphite seal rings. • Robust one-piece shaft designed to transfer/ maintain torque efficiently. • Two-piece packing gland and graphite packing minimize external emission risk. • Key secured shaft-to-disc connection for maximum shaft integrity. • Heavy duty bearings withstand high pressure loads and wear. • Braided graphite bearing protectors prevent dirt intrusion, ensuring constant running torque and valve operability. • Internal and external shaft extrusion risk handling complies with international standards. • Flange spot facing ensures bolting nut and washer planarity, increasing joint reliability and safety. • Open/closed disc references and external disc position indicator simplify installation/ removal procedures to API 609. • Spiral wound gaskets, seal and packing rings replaceable with no special tools.

* Vanessa triple offset valves perform bidirectional zero leakage tightness (no visible leakage when tested first at high pressure with water and then at low pressure with air according to ‘Leakage Rate A’ of ISO 5208 and EN 12266-1 standards, and the ‘Resilient Seat Valves’ requirement of API 598) through non-rubbing 90-degree rotation and metalto-metal torque seating.

Drawings and dimensional tables published in this datasheet represent a selection from a much wider range available. For more information, please contact your nearest Emerson sales office or register on Vanessa Client Area at: http:// www.vanessavalves. emerson.com/client_area/

VCTDS-00012-EN 20/12

VANESSA SERIES 30,000 TRIPLE OFFSET VALVES ASME TYPICAL MATERIAL SELECTION ASME TYPICAL MATERIAL SELECTION - please refer to basic configuration sectional drawing on page 3 Description

Body in carbon steel (gr. WCC)(1)

Body in carbon steel (gr. LCC)(1)

1

Item

Note

Body

ASTM A216 WCC

ASTM A352 LCC

ASTM A351 CF3M / CF8M

2

Weld surfacing on seat Cast disc

Stellite® gr.21 ASTM A216 WCC

Stellite® gr.21 ASTM A352 LCC

Stellite® gr.21 ASTM A351 CF3M / CF8M

Forged disc

ASTM A105 / ASTM A350 LF2 (dual grade) ASTM A105 / ASTM A350 LF2 (dual grade) ASTM A182 UNS S31600 / UNS S31603 (F316 / F316L)

Retainer flange

ASTM A516 gr. 70

ASTM A516 gr. 70

ASTM A240 UNS S31600 / UNS S31603 (gr.316 / gr.316L)

Retainer flange screw Shaft

ISO 3506 A4 (ASTM F738 gr. A4) ASTM A479 UNS S41000 (13 Cr SS)

ISO 3506 A4 (ASTM F738 gr. A4) ASTM A479 UNS S41000 (13 Cr SS)

ISO 3506 A4 (ASTM F738 gr. A4) ASTM A479 XM19 - UNS S20910 (Nitronic 50 ®)

Packing bushing

UNS S31600 / UNSS31603 (AISI 316/ 316L)

UNS S31600 / UNSS31603 (AISI 316/ 316L)

Stud nut Stud bolts

ISO 3506 A4 (ASTM F738 gr. A4) ISO 3506 A4 (ASTM F738 gr. A4)

ISO 3506 A4 (ASTM F738 gr. A4) ISO 3506 A4 (ASTM F738 gr. A4)



Packing flange

UNS S31600 / UNSS31603 (AISI 316 / 316L)

UNS S31600 / UNSS31603 (AISI 316 / 316L)

UNS S31600 / UNSS31603 (AISI 316 / 316L)



Bottom flange

ASTM A516 gr. 70 or ASTM A216 WCC or ASTM A105 / A350LF2

ASTM A516 gr. 70 or ASTM A352 LCC or ASTM 350 LF2

ASTM A240 / A182 UNS S31600 / UNSS31603 (AISI 316 / 316L) or

Screw

ISO 3506 A4 (ASTM F738 gr. A4)

ISO 3506 A4 (ASTM F738 gr. A4)

7

Thrust bearing

UNS S31600 / UNS S31603 (AISI 316 / 316L) hard faced

UNS S31600 / UNS S31603 (AISI 316 / 316L) hard faced

UNS S31600 / UNS S31603 (AISI 316 / 316L) hard faced

8

Bearing

UNS S31600 / UNS S31603 (AISI 316 / 316L) hard faced

UNS S31600 / UNS S31603 (AISI 316 / 316L) hard faced

UNS S31600 / UNS S31603 (AISI 316 / 316L) hard faced



Bearing protector Packing

Graphite ring Graphite

Graphite ring Graphite

Graphite ring Graphite



Bottom spiral wound gasket

UNS S31600 / UNS S31603 + graphite UNS S31803 (duplex) + graphite or

UNS S31600 / UNS S31603 + graphite UNS S31803 (duplex) + graphite or

UNS S31600 / UNS S31603 + graphite UNS S31803 (duplex) + graphite or

UNS S17400 (17-4 PH) hard faced UNS S31600 / UNS S31603 + graphite

UNS S17400 (17-4 PH) hard faced UNS S31600 / UNS S31603 + graphite

UNS S20910 (Nitronic 50 ®) hard faced UNS S31600 / UNS S31603 + graphite



4 5



6

S

♦

Seal ring



Seal ring spiral wound gasket

Body in stainless steel (2)

UNS S31600 / UNSS31603 (AISI 316 / 316L) ISO 3506 A4 (ASTM F738 gr. A4) ISO 3506 A4 (ASTM F738 gr. A4)

ASTMA351 CF8M / CF3M ISO 3506 A4 (ASTM F738 gr. A4)

NOTES 1. Heat treated ASTM A216 WCC (-46 °C to + 426 °C) can be used without any restrictions from a design temperature of -46 °C. Carbon Steel (WCC and LCC) valve material selection is compliant with the requirements of NACEMR0103 / ISO17945 and NACE MR0175 / ISO 15156 for H2S partial pressures ≤ 10 kPa and pH values 3.5 2. Cast material ASTM A351 CF3M/CF8M is DUAL GRADE CERTIFIED. Forged and plate material UNS 31600 / UNS S31603 (AISI 316/ AISI 316L) is DUAL GRADE CERTIFIED. Stainless Steel (CF3M) valve material selection is compliant with the requirements of NACE MR103 / ISO 17945 and NACE MR0175 / ISO 15156  Materials are exclusively selected by factory depending on valve size.  Suggested spare parts. ♦ Solid seal rings in UNS S17400 (17-4 PH) or UNS S20910 (Nitronic 50®) are supplied depending on applications and can be requested as an option. ForASME class 900 and above solid seal rings are standard components. Vanessa Series 30,000 triple offset valves are also manufactured in a wide range of valve body materials, including: high temperature alloy steel e.g. WC6, WC9, C5, C12; austenitic stainless steel e.g. CF8, CF3, CF8C, CF10; Duplex and Super Duplex stainless steel e.g. CD3MN, CD3MWCuN; high alloy austenitic stainless steel e.g. 6Mo (CN3MN) and Alloy 20 (CN7M), many different nickel alloys including Monel, Incoloy, Hastelloy, Inconel; nickel aluminum bronze and titanium.

2

VANESSA SERIES 30,000 TRIPLE OFFSET VALVES BASIC CONFIGURATION SECTIONAL DRAWING

Stud bolt Stud nut Packing flange Packing bushing

Packing Body Seat Shaft Disc Retainer flange Retainer flange screw Seal ring Disc SWG

Bearing Thrust bearing Bottom flange SWG Bottom flange Screw

Available body styles:

Double flanged

Lug

Wafer

Buttweld 3

VANESSA SERIES 30,000 TRIPLE OFFSET VALVES DIMENSIONS AND WEIGHTS / ASME CLASS 150

DOUBLE FLANGED SHORT - face to face ISO 5752 Basic Series 13 (Metric) A

B

C

E

FT

L

I

X

ØV

DN NPS

Type

mm

mm

mm

mm

mm

mm

mm

mm

mm

kg

kg

80 3 100 4

Q-400S Q-400S

335 365

125 141

294 324

260 290

22.3 22.3

114 127

53 53

204 204

160 160

30 45

35 50

150 6 200 8

Q-400S Q-800S

405 476

165 214

364 428

330 385

23.9 27.0

140 152

53 69

204 278

160 300

55 90

60 99

250 10 300 12

Q-1500S Q-2000S

522 590

243 286

470 540

425 490

28.6 30.2

165 178

84 97

289 356

300 600

125 165

137 181

350 14 400 16

Q-2000S Q-3000S

625 663

312 350

575 594

525 545

33.4 35.0

190 216

97 118

356 379

600 600

200 260

216 284

450 18 500 20

Q-4000S Q-4000S

708 768

383 407

635 695

580 640

38.1 41.3

222 229

138 138

447 447

700 700

315 395

348 428

600 24

Q-6500S

850

484

745

690

46.1

267

138

456

600

570

609

Gearbox

Valve

Total

ASME B16.5 Class 150 - Trim B

C X

E A

B FT

DOUBLE FLANGED SHORT - face to face ISO 5752 Basic Series 13 (Imperial)

I

NPS

Gearbox DN Type

A inch

B inch

C inch

E inch

FT inch

L inch

I inch

X inch

ØV inch

Valve lbs

Total lbs

3 4

80 Q-400S 100 Q-400S

13.25 14.50

5.00 5.75

11.75 13.00

10.25 11.50

0.878 0.878

4.50 5.00

2.13 2.13

8.00 8.00

6.25 6.25

66 99

77 110

6 8

150 Q-400S 200 Q-800S

16.00 18.75

6.50 8.50

14.50 17.00

13.00 15.25

0.941 1.063

5.50 6.00

2.13 2.75

8.00 6.25 11.00 11.75

121 198

132 218

10 12

250 Q-1500S 300 Q-2000S

20.75 23.25

9.75 11.50

18.75 21.25

16.75 19.50

1.126 1.189

6.50 7.00

3.25 3.75

11.38 11.75 14.00 23.50

275 363

301 398

14 16

350 Q-2000S 400 Q-3000S

24.75 26.25

12.50 14.00

22.75 23.50

20.75 21.50

1.315 1.378

7.50 8.50

3.75 4.63

14.00 14.88

23.50 23.50

440 572

475 625

18 20

450 Q-4000S 500 Q-4000S

28.00 30.25

15.25 16.25

25.00 27.50

23.00 25.25

1.500 1.626

8.75 9.00

5.38 5.38

17.63 17.63

27.50 27.50

693 869

766 942

24

600 Q-6500S

33.50

19.25

29.50

27.25

1.815

10.50

5.38

18.00

23.50

1254

1340

L

ØV

DOUBLE FLANGED LONG - face to face API 609 long pattern - ASME B16.10 (Metric) A

B

C

E

FT

L

I

X

DN NPS

Gearbox Type

mm

mm

mm

mm

mm

mm

mm

mm

mm

ØV

Valve kg

Total kg

80 3 100 4

Q-400S Q-400S

335 365

125 141

294 324

260 290

22.3 22.3

203 229

53 53

204 204

160 160

32 48

37 53

150 6 200 8

Q-400S Q-800S

405 476

165 214

364 428

330 385

23.9 27.0

267 292

53 69

204 278

160 300

66 98

71 107

250 10 300 12

Q-1500S Q-2000S

522 590

243 286

470 540

425 490

28.6 30.2

330 356

84 97

289 356

300 600

135 179

147 195

350 14 400 16

Q-2000S Q-3000S

625 663

312 350

575 594

525 545

33.4 35.0

381 406

97 118

356 379

600 600

230 303

246 327

450 18 500 20

Q-4000S Q-4000S

708 768

383 407

635 695

580 640

38.1 41.3

432 457

138 138

447 447

700 700

366 448

399 481

600 24

Q-6500S

850

484

745

690

46.1

508

138

456

600

647

686

ASME B16.5 Class 150 - Trim B

C X

E A

B FT

DOUBLE FLANGED LONG - face to face API 609 long pattern - ASME B16.10 (Imperial) Gearbox

A

B

C

E

FT

L

I

X

ØV

Valve

Total

NPS

DN Type

inch

inch

inch

inch

inch

inch

inch

inch

inch

lbs

lbs

3 4

80 Q-400S 100 Q-400S

13.25 14.50

5.00 5.75

11.75 13.00

10.25 11.50

0.878 0.878

8.00 9.00

2.13 2.13

8.00 8.00

6.25 6.25

70 106

81 117

6 8

150 Q-400S 200 Q-800S

16.00 18.75

6.50 8.50

14.50 17.00

13.00 15.25

0.941 1.063

10.50 11.50

2.13 2.75

8.00 6.25 11.00 11.75

145 216

156 235

10 12

250 Q-1500S 300 Q-2000S

20.75 23.25

9.75 11.50

18.75 21.25

16.75 19.50

1.126 1.189

13.00 14.00

3.25 3.75

11.38 11.75 14.00 23.50

297 394

323 429

14 16

350 Q-2000S 400 Q-3000S

24.75 26.25

12.50 14.00

22.75 23.50

20.75 21.50

1.315 1.378

15.00 16.00

3.75 4.63

14.00 14.88

23.50 23.50

506 667

541 719

18 20

450 Q-4000S 500 Q-4000S

28.00 30.25

15.25 16.25

25.00 27.50

23.00 25.25

1.500 1.626

17.00 18.00

5.38 5.38

17.63 17.63

27.50 27.50

805 986

878 1058

24

600 Q-6500S

33.50

19.25

29.50

27.25

1.815

20.00

5.38

18.00

23.50

1423

1509

I L ØV

Please see notes on page 20

4

VANESSA SERIES 30,000 TRIPLE OFFSET VALVES DIMENSIONS AND WEIGHTS / ASME CLASS 150

LUG - face to face API 609 Class 150 (Metric) DN NPS 80

Gearbox Type

A mm

B mm

C mm

E mm

L mm

N mm

I mm

X mm

ØV mm

Valve kg

Total kg

3

Q-400S

335

125

294

260

48

20

53

204

160

13

18

100 4 150 6

Q-400S Q-400S

365 405

141 165

324 364

290 330

54 57

24 26

53 53

204 204

160 160

17 23

22 28

200 8 250 10

Q-800S Q-1500S

476 522

214 243

428 470

385 425

64 71

28 32

69 84

278 289

300 300

36 49

45 61

300 12 350 14

Q-2000S Q-2000S

590 625

286 312

540 575

490 525

81 92

38 44

97 97

356 356

600 600

83 117

99 133

400 16 450 18

Q-3000S Q-4000S

663 708

350 383

594 635

545 580

102 114

49 55

118 138

379 447

600 700

160 194

184 227

500 20 600 24

Q-4000S Q-6500S

768 850

407 484

695 745

640 690

127 154

63 78

138 138

447 456

700 600

270 387

303 426

ASME B16.5 Class 150 - Trim B

C X

E A

B N

I

L

LUG - face to face API 609 Class 150 (Imperial) A

B

C

E

L

N

I

X

ØV

Valve

Total

NPS...