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Description

PARTS CATALOGUE

GSX150L6 (MB8NG4BA)

P71

GIXXER

PRODUCED BY SUZUKI MOTORCYCLE INDIA PRIVATE LTD

2015-4

2ND EDITION

This part catalogue supersedes all the following part catalogue with immediate effect Model of catalogue

Parts catalogue No.

GSX150L6_P71

9900B-26049-000

GSX150L6

YPA

GSX150L6

YSF

GSX150L6

YVB

GSX150L6

19A

PREFACE 3. When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance. This parts catalogue covers the list of all service parts for SUZUKI GSX150L6.

INSTRUCTIONS FOR QUOTING THE CATALOGUE 1.

DIMENSIONS Dimensions of the parts in this catalogue are indicated in unit millimeters.

2.

ABBREVIATIONS Abbreviations used in this catalogue are as follows: AR : As required NT : Number of teeth ASSY : Assembly OPT : Optional E.NO. : Engine number OS : Over size F.NO. : Frame number STD : Standard D : Diameter of material T : Thickness ID : Inside diameter US : Under size OD : Outside diameter W : Width L : Length LH : Left hand side RH : Right hand side ～100045 : Up to F.NO.A100-100045 100046～ : From F.NO.A100-100046 12 x 34 x 5.6 Figures in the description column | | | show the dimensions of parts. ID OD T(or W,L)

INNER PARTS OF ASSEMBLY Part name with a dot (.) in front as shown in the description column indicates the component of the assembly also available individually. 4.

MODIFICATION NOTICE A parts bulletin will be sent to you on all occasions when changes in parts occur, including interchangeable modifications between new parts and old ones. 5. NOTE 5-1. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models. 5-2.

In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle.

5-3.

Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an assembly manual. When assembling, use "SUZUKI SERVICE MANUAL".

6.

SPECIFICATION CODE This catalogue contains the parts for the model designed for the following spec.; spec. code : P71. 7.

SERIAL FRAME NUMBER GSX150L6 : MB8NG4BA G8100001～

→12345-56781 (Parts No.) : indicates that the parts number was changed to 12345-56781 and the new parts are interchangeable with the former ones but the former ones are not interchangeable with new ones. ←12345-56781 (Parts No.) : indicates that the former and new parts are interchangeable with each other and both are usable.

GSX150L6 P71

- 1 -

GSX150L6 P71

- 2 -

COLOR CHART TABLEAU DES COULEURS

COLOR NO. NO DE COULEUR

COLOR DESCRIPTION DESCRIPTION DE COULEUR

AW1

PTA,PVG

AYU

YMD,YGR,07G,YVB

AYV

YMD,YGR,07G,19A

AYZ

YHF,YGR,07G,YPA

AY1

YMD,YGR,07G,YSF

AY2

YMD,YMC

PTA

LTHR.BLACK

PVG

STITCH RED

QC3

MET.MAT BLACK

YGR

PEARL MAYA ORANGE

YHF

PHANTOM GRAY METALLIC

YKS

FIERY RED

YKV

MET.MAT BLACK NO.2

YMC

MAT TITANIUM SILVER METALLIC

YMD

MISTIC SILVER METALLIC

YPA

PEARL MIRAGE WHITE

YSF

BLUE METALLIC

YVB

GLASS SPARKLE BLACK

07G

PURE RED

19A

CANDY ANTARES RED

291

BLACK (SEMI-GLOSS)

COLOR NO. NO DE COULEUR

COLOR DESCRIPTION DESCRIPTION DE COULEUR

COLOR NO. NO DE COULEUR

COLOR DESCRIPTION DESCRIPTION DE COULEUR

COLOR NO. NO DE COULEUR

COLOR DESCRIPTION DESCRIPTION DE COULEUR

ＭＩＬＬＩＭＥＴＥＲ → ＩＮＣＨ ＣＯＮＶＥＲＳＩＯＮ ＣＨＡＲＴ

2

3

4

5

6

7

8

9

00

.000

.039

.079

.118

.157

.197

.236

.276

.315

.354

10

.394

.433

.472

.512

.551

.591

.630

.669

.709

.748

20

.787

.827

.866

.906

.945

.984

1.024

1.063

1.102

1.142

30

1.181

1.220

1.260

1.299

1.339

1.378

1.417

1.457

1.496

1.535

40

1.575

1.614

1.654

1.693

1.732

1.772

1.811

1.850

1.890

1.929

50

1.969

2.008

2.047

2.087

2.126

2.165

2.205

2.214

2.283

2.323

60

2.362

2.402

2.441

2.480

2.520

2.559

2.598

2.638

2.677

2.717

70

2.756

2.795

2.835

2.874

2.913

2.953

2.992

3.031

3.071

3.110

80

3.150

3.189

3.228

3.268

3.307

3.346

3.386

3.425

3.465

3.504

90

3.543

3.583

3.622

3.661

3.701

3.740

3.780

3.819

3.858

3.898

0

1

Ｈｏｗ ｔｏ ｒｅａｄ

00

0 …

1 …

2 …

3 …

10 20

… …

… …

… … … … 0.906 …

30

…

…

…

…

4 …

…

23 millimeters equal 0.906 inch

Contents are subject to change without notice or obligation.

-1-

-2-

-3-

-4-

-5-

-6-

-7-

FIG.102A (1-B-2) CYLINDER HEAD COVER Q'TY REF NO.

1 2 3 4

PART NO.

11171-34J00-000 11173-34J00-000 09106-07011-000 11191-27E30-000

GSX150L6_P71_P

DESCRIPTION

COVER, CYLINDER HEAD GASKET, CYLINDER HEAD COVER BOLT (7X37) WASHER, HEAD COVER

REMARKS

1 1 2 2

FIG.103A (1-B-3) CYLINDER HEAD Q'TY REF NO.

1 2 3 4 5 6 7 8 9 10-1 10-2 10-3 11 12 13 14 15 16

PART NO.

11100-34J00-000 09381-10004-000 09206-08008-000 09103-06316-000 09103-06015-000 09103-08531-000 09160-08164-000 11141-34J00-000 09206-10016-000 09482-00621-000 09482-00627-000 09482-00638-000 13110-34J00-000 13121-34J00-000 09280-29007-000 01547-0616A-000 13170-12F50-000 01550-0820B-000

GSX150L6_P71_P

DESCRIPTION

HEAD ASSY, CYLINDER .SNAP RING .PIN (6.3X8X12) .BOLT (6X50) BOLT (6X110) BOLT (8X140) WASHER (8.5X18X2.3) GASKET, CYLINDER HEAD PIN (8.2X10X13) SPARK PLUG (CPR7EA-9) SPARK PLUG (U22EPR9) SPARK PLUG (RG8YC) PIPE, INTAKE NO.1 PIPE, INTAKE NO.2 O RING (D:2.4,ID:28.7) BOLT CLAMP, INTAKE PIPE BOLT

REMARKS

1 2 2 4 2 4 4 1 2 1 1 1 1 1 1 2 2 1

NGK DENSO

FIG.107A (1-B-4) CYLINDER Q'TY REF NO.

1 2 3

PART NO.

11210-34J00-0F0 11241-34J00-000 09206-10016-000

GSX150L6_P71_P

DESCRIPTION

CYLINDER GASKET, CYLINDER PIN (8.2X10X13)

REMARKS

1 1 2

FIG.108A (1-B-5) CRANKCASE Q'TY REF NO.

1 2 3 4 5 6 7 8 9

PART NO.

11300-34J00-000 04211-09149-000 01547-0650B-000 01547-0660B-000 01500-1016A-000 09168-10L03-000 09103-10709-000 09103-10077-000 08319-3110B-000

GSX150L6_P71_P

DESCRIPTION

CRANKCASE ASSY .PIN .BOLT .BOLT BOLT GASKET BOLT (10X85) BOLT (10X140) NUT

REMARKS

1 2 4 10 1 1 2 2 4

OIL DRAIN

FIG.112A (1-B-6) CRANKCASE COVER Q'TY REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO.

11340-34J00-000 11971-45010-000 11482-34J20-000 04211-09149-000 01547-0630B-000 01547-0640B-000 01547-0695B-000 11971-30H00-000 09280-17003-000 01550-0812B-000 09168-08015-000 11351-34J00-000 11483-34J20-000 04211-09149-000 01547-0630B-000 01547-0640B-000 09259-36026-000 09280-33004-000 11352-34J00-000 09280-14003-000 11360-34J00-000 01547-0640B-000 04211-09149-000

GSX150L6_P71_P

DESCRIPTION

COVER, CLUTCH .LENS, OIL LEVEL GASKET, CLUTCH COVER PIN BOLT BOLT BOLT PLUG, OIL FILLER O RING (D:3.1,ID:16.8) BOLT GASKET (8.2X14X1.6) COVER, MAGNETO GASKET, MAGNETO COVER PIN BOLT BOLT PLUG O RING (D:3.1,ID:32.7) PLUG, TOP O RING (D:2.4,ID:13.8) COVER, ENGINE SPROCKET BOLT PIN

REMARKS

1 1 1 2 9 2 1 1 1 1 1 1 1 2 8 2 1 1 1 1 1 2 2

FIG.120A (1-B-7) CRANKSHAFT Q'TY REF NO.

PART NO.

1 2

12200-34J00-0A0 12661-34J00-0A0

3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 4 5 6 7 8 9

09181-28187-000 09181-28021-000 09181-28188-000 09181-28189-000 09181-28190-000 09181-28191-000 09181-28192-000 09181-28193-000 09181-28194-000 09181-28197-000 09181-28200-000 09181-28202-000 09181-28204-000 09181-28207-000 09181-28209-000 09262-28L07-000 09262-35L13-000 09282-12013-000 16321-34J00-000 21111-34J00-000 21112-34J00-000

10 11 12

21114-34J00-000 09140-16035-000 21143-34J00-000

13 14

08211-16281-000 21116-34J00-000

GSX150L6_P71_P

DESCRIPTION

CRANKSHAFT ASSY GEAR, CRANK BALANCER DRIVE (NT:44) SHIM, CRANKSHAFT RH (T:0.60) SHIM, CRANKSHAFT RH (T:0.65) SHIM, CRANKSHAFT RH (T:0.70) SHIM, CRANKSHAFT RH (T:0.75) SHIM, CRANKSHAFT RH (T:0.80) SHIM, CRANKSHAFT RH (T:0.85) SHIM, CRANKSHAFT RH (T:0.90) SHIM, CRANKSHAFT RH (T:0.95) SHIM, CRANKSHAFT RH (T:1.00) SHIM, CRANKSHAFT RH (T:1.05) SHIM, CRANKSHAFT RH (T:1.10) SHIM, CRANKSHAFT RH (T:1.15) SHIM, CRANKSHAFT RH (T:1.20) SHIM, CRANKSHAFT RH (T:1.25) SHIM, CRANKSHAFT RH (T:1.30) BEARING (28X68X18) BEARING (35X72X17) OIL SEAL (12X21X7) GEAR, OIL PUMP DRIVE (NT:15) GEAR, PRIMARY DRIVE (NT:22) GEAR, PRIMARY DRIVE SCISSORS (NT:22) SPRING, PRI DRIVE GEAR NUT WASHER, PRIMARY DRIVE GEAR WAVE WASHER KEY, PRIMARY DRIVE GEAR

REMARKS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1

RH LH

FIG.120A (1-B-8) CRANKSHAFT Q'TY REF NO.

15 16 17 18

PART NO.

12111-34J01-0F0 12140-34J01-000 12151-34J00-000 09381-14001-000

GSX150L6_P71_P

DESCRIPTION

PISTON (YELLOW) RING SET, PISTON PIN, PISTON SNAP RING

REMARKS

1 1 1 2

FIG.122A (1-B-9) STARTER CLUTCH Q'TY REF NO.

1 2 3 4 5 6

PART NO.

12611-34J00-000 09180-10163-000 09202-10012-000 12600-34830-000 09263-22L04-000 07130-0616A-000

GSX150L6_P71_P

DESCRIPTION

GEAR, STARTER IDLE (NT:16/56) SPACER (10X16X10.5) PIN (10X47.5) CLUTCH SET, STARTER (NT:59) BEARING, STARTER CLUTCH GEAR BOLT

REMARKS

1 1 1 1 1 3

FIG.124A (1-B-10) CRANK BALANCER Q'TY REF NO.

PART NO.

1 2 3 4 5 6

12651-34J00-000 12663-47E50-000 12666-34J00-0A0 12662-34J00-000 12662-34J10-000 12669-34J00-000

7 8 9 10 11 12 13 14

12686-34J00-000 08331-31359-000 12668-34J00-000 09262-15L10-000 09262-15L09-000 09421-04009-000 08211-14242-000 09140-14022-000

GSX150L6_P71_P

DESCRIPTION

BALANCER, CRANK SPRING GEAR, CRANK BALANCER DRIVEN WASHER, CRK BAL DRIVEN GR NO.1 WASHER, CRK BAL DRIVEN GR NO.2 RACE, CRK BAL DRIVEN GEAR INNER DAMPER CIRCLIP SPACER, CRANK BAL DRN GEAR BEARING LH BEARING RH KEY WASHER NUT

REMARKS

1 2 1 1 1 1 2 2 1 1 1 1 1 1

FIG.126A (1-B-11) CAMSHAFT/VALVE Q'TY REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21-1 21-2 22 23 24

PART NO.

12710-34J00-000 09262-30126-000 09262-12036-000 12740-34J00-000 12714-34J00-000 09106-05028-000 12749-34J00-000 12951-34J00-000 09206-08008-000 09261-05005-000 12840-34J00-000 12842-34J00-000 12843-27A70-000 12861-34J00-000 12871-34J00-000 01550-0516A-000 09164-09005-000 12911-34J00-000 12912-34J00-000 12921-34J00-000 12931-09G20-000 12931-33G00-000 12932-09G10-000 12933-09G00-000 09289-05019-000

GSX150L6_P71_P

DESCRIPTION

CAM SHAFT .BEARING (30X42X7) .BEARING (12X28X8) SPROCKET, CAMSHAFT (NT:34) WASHER, SPROCKET BOLT (5X15) C RING CAM, DECOMPRESSION PIN (6.3X8X12) PIN (5X8) ARM ASSY, VALVE ROCKER .SCREW, TAPPET ADJUSTING .NUT, TAPPET ADJUSTING SHAFT, VALVE ROCKER ARM IN SHAFT, VALVE ROCKER ARM EXH BOLT WASHER VALVE, INTAKE VALVE, EXHAUST SPRING, VALVE RETAINER, VALVE SPRING RETAINER, VALVE SPRING COTTER, VALVE SEAT, VALVE SPRING OIL SEAL (4X10X8)

REMARKS

1 1 1 1 1 2 1 1 1 1 2 2 2 1 1 2 2 1 1 2 2 2 4 2 2

LH RH

KNOCK ANGLE

ROCKER ARM SHAFT

FIG.127A (1-B-12) CAM CHAIN Q'TY REF NO.

1 2 3 4 5 6 7 8

PART NO.

12760-12F50-000

DESCRIPTION

CHAIN, CAMSHAFT DRIVE (92RH2005-100M) 12771-34J00-000 GUIDE, CAM CHAIN 12811-34J00-000 TENSIONER, CAM CHAIN 09103-06508-000 BOLT (6X32) 09168-06004-000 GASKET (6.2X11X1.2) 12830-39J00-000 ADJUSTER ASSY, TENSIONER 12837-33G00-000 GASKET, TENSIONER ADJUSTER 01547-0620A-000 BOLT

GSX150L6_P71_P

REMARKS

1 1 1 1 1 1 1 2

FIG.130A (1-B-13) CARBURETOR Q'TY REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

PART NO.

13200-34J00-000 13240-34J00-000 13254-34J00-000 13257-34J00-000 13268-47070-000 13271-34J00-000 13273-34J00-000 13274-34J00-000 13278-02340-000 13278-47090-000 13283-34J00-000 13291-29900-000 13295-29900-000 13295-34J00-000 13341-34J00-000 13342-34J00-000 13345-34J00-000 13353-34J00-000 13370-34J00-000 13375-34J00-000 13383-34J00-000 13387-47010-000 13394-40D20-000 13411-34J00-000 13418-34J00-000 13471-34J00-000 13500-34J00-000 13502-34J00-000 13503-34J00-000 13504-34J00-000 13505-34J00-000 13506-34J00-000 13580-34J00-000 13584-34J00-000

GSX150L6_P71_P

DESCRIPTION

CARBURETOR ASSY .FLOAT ASSY .PIN, FLOAT .SCREW .SPRING .SPRING .WASHER .ADJUSTER .O RING .O RING .ADJUSTER .WASHER .O RING .O RING .JET, NEEDLE (0-3) .HOLDER, JET .JET, MAIN (135) .JET, PILOT (12.5) .NEEDLE ASSY .CLIP .NEEDLE, JET (A9) .RING .E RING .PLUNGER .GUIDE HOLDER .SPRING .PISTON VALVE ASSY .DIAPHRAGM COVER .SPRING .SPRING .HOLDER .WASHER .TPS .SCREW

REMARKS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FIG.130A (1-B-14) CARBURETOR Q'TY REF NO.

35 36 37 38 39 40 41 42 43 44

PART NO.

13585-34J00-000 13601-34J00-000 13602-34J00-000 13623-34J00-000 13681-04010-000 13684-34J00-000 13692-34J00-000 13692-34J10-000 13696-34J00-000 13697-34J00-000

GSX150L6_P71_P

DESCRIPTION

.O RING .SCREW .SCREW .SCREW .CAP .HOSE (4X7X320) .CLIP .CLIP .O RING .HOSE (6X10X370)

REMARKS

1 4 2 1 1 1 1 1 1 1

FIG.155A (1-B-15) AIR CLEANER Q'TY REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

13700-34J00-000 13725-34J00-000 13740-34J00-000 13746-34J00-000 13761-34J00-000 13780-34J00-000 13746-34J00-000 13850-34J00-000 09401-12305-000 13878-10G00-000 13881-34J00-000 13891-34J00-000 09401-14301-000 09402-50208-000 03541-0520A-000 01580-0616A-000 13841-34J00-000 09409-07350-000

GSX150L6_P71_P

DESCRIPTION

CLEANER ASSY, AIR .CUSHION .CAP, AIR CLEANER ..GASKET .RESONATOR .FILTER ASSY .GASKET .TUBE, BREATER ..CLIP .PLUG .TUBE, OUTLET .TUBE, INLET .CLIP .CLAMP .SCREW BOLT SHEET, AIR CLEANER INLET CLIP

REMARKS

1 2 1 1 1 1 1 1 2 1 1 1 1 1 4 2 2 4

FIG.163A (1-C-2) MUFFLER Q'TY REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

14310-34J01-000 14181-14D10-000 07130-0825A-000 14780-34J00-000 01550-0616A-000 09160-06503-000 09180-06306-000 09320-08L02-000 14795-10FA0-000 01550-0840B-000 01550-0840A-000 09180-08228-000 09320-12086-000 09160-08149-000 08319-3108A-000 14790-34J01-000 09139-06198-000 14795-10FA0-000

GSX150L6_P71_P

DESCRIPTION

BODY, MUFFLER GASKET, EXHAUST PIPE BOLT COVER, MUFFLER SCREW WASHER (6.5X22X1.6) SPACER (6.5X9X5) CUSHION GROMMET BOLT BOLT SPACER, MUF SPRT CUSHION, MUF SPRT WASHER (8.5X30X1.6) NUT COVER, MUFFLER RR SCREW (6X16) GROMMET

REMARKS

1 1 2 1 1 1 1 1 2 1 2 3 3 3 2 1 2 2

FIG.170A (1-C-3) OIL PUMP Q'TY REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

16400-34J00-000 16331-34J00-000 09261-02001-000 08332-11069-000 09280-09013-000 04211-09149-000 01547-0630A-000 16520-09440-000 16510-33G00-000 09280-13010-000 16512-34J00-000 09280-54001-000 16519-09J10-000 01547-0620B-000

GSX150L6_P71_P

DESCRIPTION

PUMP ASSY, ENGINE OIL GEAR, DRIVEN (NT:30) PIN (2.5X19.8) E RING O RING (D:1.9,ID:8.6) PIN BOLT STRAINER, ENGINE OIL FILTER, ENGINE OIL O RING (D:1.9,ID:12.5) CAP, OIL FILTER O RING (D:2.4,ID:52.6) SPRING, OIL FILTER BOLT

REMARKS

1 1 1 1 1 3 3 1 1 1 1 1 1 2

OIL PUMP GALLERY

FIG.189A (1-C-4) 2ND AIR Q'TY REF NO.

1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

18410-34J00-000 18441-45C01-000 01547-0616A-000 18450-34G60-000 01550-0620A-000 18610-34J00-000 01550-0612A-000 18461-34J10-000 09352-40704-270 18711-34J00-000 09401-13409-000 09401-15101-000 09401-06102-000

GSX150L6_P71_P

DESCRIPTION

PIPE, 2ND AIR GASKET BOLT VALVE ASSY, 2ND AIR BOLT BRACKET BOLT HOSE, 2ND AIR VALVE HOSE, 2ND AIR VALVE VACUUM HOSE, 2ND AIR CLEANER CLIP CLIP CLIP

REMARKS

1 1 2 1 2 1 1 1 1 1 2 2 1

FIG.201A (1-C-5) CLUTCH Q'TY REF NO.

PART NO.

1

21200-34J01-000

2 3 4 5 6 7 8 9

21251-30H00-000 08211-20353-000 21411-34J00-000 21414-30H00-000 21143-34J00-000 08211-16281-000 08211-20353-000 21441-30H20-000

10

21441-24H20-000

11

21451-28030-000

12 13 14 15 16 17 18-1 18-2 19 20 21 22 23

21462-34J00-000 09440-15042-000 21412-30H00-000 23165-28G60-000 08110-62000-000 08331-41309-000...