12831 Spoint Optima Plus with HART Op Ins MAN0905 PDF

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Operating Instructions

Searchpoint Optima Plus with optional HART® output

Searchpoint Optima Plus with optional HART® output Operating Instructions 2108M0550

MAN0905_Issue 7_07/17

Revision History Revision

Comment

Date

Issue 6

A04544

May 2015

Issue 7

A05004

July 2017

2

Searchpoint Optima Plus with optional HART® output Operating Instructions 2108M0550

MAN0905_Issue 7_07/17

1. Safety Warnings and Information WARNINGS 1.

Installation must be in accordance with the recognized standards of the appropriate authority in the country concerned. For Europe see EN60079-14, EN60079-29-2, and EN61241-14. For installations in North America, the National Electrical Code (NFPA 70) should be strictly observed. Elsewhere the appropriate local or national regulations should be used.

2.

Searchpoint Optima Plus is designed for installation and use in Zone 1 or 2 hazardous areas (International) and for Class 1 Division 1 or 2 area applications (North America).

3. Donotmodifyoraltertheconstructionoftheproductasessentialsafetyandcertification requirements may be invalidated. 4.

In order to maintain electrical safety, the product must not be operated in atmospheres with more than 21% oxygen.

Cautions During usage, as some test gases may be hazardous, outlets from gassing accessories should exhaust to a safe area. UseoftheSearchpointOptimaPlusoutsideofthespecifiedrangeofoperatingconditionswillinvalidate certificationandproductapproval. CSA performance approval only covers the gas detection function.

Special Conditions of Use InordertocomplywiththeATEXCertification,thefollowingspecialconditionsofusemustbeadheredto:1.

The integral supply cables must be mechanically protected and terminated in a suitable terminal or junction facility.

2. ThecoverfixingscrewsshallbestainlesssteelgradeA4-80minimum(onlyuseHoneywellsupplied screws).

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Searchpoint Optima Plus with optional HART® output Operating Instructions 2108M0550

MAN0905_Issue 7_07/17

Contents Section

Page

1.

SAFETY WARNINGS AND INFORMATION 1.1 HOWTOUSETHISMANUAL 1.2 BATTERIES

2 7 8

1.3  

DISPOSAL 1.3.1 SearchpointOptimaPlus 1.3.2 Packaging

8 8 8

1.4

INFORMATION

9

  2

INTRODUCTION 2.1 SEARCHPOINTOPTIMAPLUS

9 10

2.2 2.3 2.4

SEARCHPOINTOPTIMAPLUSOPTIONS TERMINATION UNIT OPTIONS COMMISSIONINGANDMAINTENANCETOOLS

11 12 13

2.5

WEATHERPROTECTIONACCESSORIES

13

2.6 2.7

GASSING ACCESSORIES MOUNTING ACCESSORIES

14 15



MECHANICALINSTALLATION 3.1 SITING 3.2 INSTALLATION  3.2.1 StandardInstallation

17 17 17 18





19 20

3

4

5

7

Installationwithaflowhousing(samplingsystem) Sampling system using Remote Gassing Cell (RGC)

3.2.4

Installation in a duct

20

3.2.5 Installation of gassing pipes for Remote Gassing Cell ELECTRICALINSTALLATION

23 24

4.1

POWERSUPPLY

24

4.2

CABLINGRECOMMENDATIONS

25

4.3 4.4

EARTHREGIMES CONNECTIONS

25 27

OPERATION 5.1 DEFAULTCONFIGURATION 5.2

6

3.2.2 3.2.3

29 29

HART®OPERATIONDURINGFAULT

29

COMMISSIONING 6.1 FIRSTTIMESWITCHON MAINTENANCE

30 30 31

7.1

INTRODUCTION

31

7.2 7.3

INSPECTION INSPECTIONOFAUNITFITTEDWITHAFLOWHOUSING

31 31

7.4

BUMPTEST(GASCHALLENGE)

32

7.5

BUMPTEST(GASCHALLENGE)WITHREMOTEGASSINGCELL(RGC)

33

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Searchpoint Optima Plus with optional HART® output Operating Instructions 2108M0550

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Contents 8

USEOFTHESHC1HANDHELDINTERROGATOR

34



8.1

INTRODUCTION

34

 

8.2 8.3

SHC1CONNECTION SHC1OPERATION

34 36



8.4

STATUS INDICATION

37



8.5

SHC1BATTERYREPLACEMENT

9

COMMISSIONINGUSINGSHC1HANDHELDINTERROGATOR

10

 11

37 38

9.1

INTRODUCTION

38

9.2 9.3

FIRSTTIMESWITCHON CLEARFAULTSORWARNINGS

38 39

9.4

FIXTHE4-20MAOUTPUT

39

9.5

TEST4-20MALOOPINTEGRITY

40

MAINTENANCEUSINGSHC1HANDHELDINTERROGATOR 10.1 INTRODUCTION

41 41

10.2 10.3 10.4

INSPECTION INSPECTIONOFAUNITFITTEDWITHAFLOWHOUSING BUMPTEST(GASCHALLENGE)

41 42 43

10.5

BUMPTEST(GASCHALLENGE)WITHREMOTEGASSINGCELL(RGC)

43

10.6

RE-ZEROSEARCHPOINTOPTIMAPLUS

44

10.7

CALIBRATION

45

10.8 INVESTIGATIONOFFAULTSORWARNINGS USEOFTHEHART® COMMUNICATIONS

46 47

11.1

GENERAL

47



11.2 11.3 

CONNECTION SEARCHPOINTOPTIMAPLUS USER INTERFACE 11.3.1 AccessLevelsandPasswordProtection

47 47 47





11.3.2 11.3.3

48 50

12

11.3.4 Error Reporting COMMISSIONINGUSINGHART® COMMUNICATIONS

50 51

12.1 12.2 12.3

INTRODUCTION FIRSTTIMESWITCHON USER CONFIGURATION

51 52 52



12.3.1 12.3.2

Change the Password ConfigureHART® Operation during Fault

52 53



12.3.3 12.3.4

Set the Time and Date ConfigureWarning,InhibitandOverrangeSignalLevels

53 54

12.4 12.5 12.6

CONFIGURE DEVICE IDENTIFICATION INFORMATION FIXTHE4-20MAOUTPUT TEST4-20MALOOPINTEGRITY

 



MenuStructure Menu Navigation

12.7 CALIBRATETHE4-20MALOOP 12.8 CONFIGUREINTERNALALARMTHRESHOLD 12.9

SIMULATION

54 55 56 56 57 57

12.10 CLEARFAULTSORWARNINGS

58 5

Searchpoint Optima Plus with optional HART® output Operating Instructions 2108M0550

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Contents 13

MAINTENANCEUSINGHART® COMMUNICATIONS 13.1 INTRODUCTION

60 60

13.2 13.3

INSPECTION INSPECTIONOFAUNITFITTEDWITHAFLOWHOUSING

60 61

13.4

BUMPTEST(GASCHALLENGE)

62

13.5 13.6

BUMPTEST(GASCHALLENGE)WITHREMOTEGASSINGCELL(RGC) RE-ZEROSEARCHPOINTOPTIMAPLUS

63 64

13.7

CALIBRATION

64



13.8 STORECALIBRATIONINFORMATION 13.9 INVESTIGATIONOFFAULTSORWARNINGS

65 66

14

PROBLEMSOLVING

67

14.1

TROUBLESHOOTING

67

14.2

WARNINGANDFAULTMESSAGES

71

14.3 FURTHERASSISTANCE SPECIFICATIONS

72 73

15.1 15.2

SPECIFICATIONS AVAILABLEGASCALIBRATIONS

73 74





15.2.1

 16 17 18

15.2.2 Ethylene version of Searchpoint Optima Plus 15.3 CROSSINTERFERENCETOOTHERGASESANDVAPOURS ORDERING INFORMATION WARRANTY SUMMARY CERTIFICATIONANDAPPROVALS

77 78 79 82 83



18.1 ECDECLARATIONOFCONFORMITY

83



18.2 HAZARDOUSAREACERTIFICATION

83





18.2.1

ATEX

83

 

 

18.2.2 18.2.3

UL InMetro(Brazil)

83 83





18.2.4

CSA

84





18.2.5

FM

84

 

 

18.2.6 18.2.7

CU-TREx(Eurasian)Approval–XTCVersion CCCF(China)

84 84

  

 18.2.8 IECEx 18.3 PERFORMANCEAPPROVALS  18.3.1 ATEX

84 84 84





18.3.2

FM

85





18.3.3

RussianPatternApproval(Metrology)-XTCVersion

85

 

18.4 MARINEAPPROVALS 18.5 SHC1HANDHELDINTERROGATORHAZARDOUSAREACERTIFICATION

86 86

  19

 18.5.1 ATEX  18.5.2 IECEx APPENDIX1–SHC1ADDITIONALFUNCTIONS

86 86 87

15

HydrocarbonversionofSearchpointOptimaPlus

74

19.1

CHANGINGTHETARGETGAS

87

19.2

SELFTEST

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Searchpoint Optima Plus with optional HART® output Operating Instructions 2108M0550

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Contents 20

APPENDIX2–HART®ADDITIONALFUNCTIONS

89

21

20.1 CHANGINGTHETARGETGAS 20.2 SETHART®LOOPCURRENTMODE APPENDIX3–SPECIALNOTESFORHONEYWELLMCTOOLKITUSERS

89 91 92

22

APPENDIX4–ENDOFLIFEBATTERYREMOVAL

93

23

APPENDIX5-HART COMMANDS USED 23.1 UNIVERSALCOMMANDS 23.2 COMMON-PRACTICE COMMANDS

94 94 94

®

23.3

23.2.1

Supported Commands

94

23.2.2 23.2.3

Burst Mode Catch Device Variable

94 94

DEVICE-SPECIFIC COMMANDS

95

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Searchpoint Optima Plus with optional HART® output Operating Instructions 2108M0550

MAN0905_Issue 7_07/17

1. Safety Warnings and Information 1.1 How to use this manual This manual contains three sets of instructions for Searchpoint Optima Plus - as a stand alone unit, when usingtheSHC1HandheldInterrogatorandwhenusingtheHART® communications. Use the guide below to findtherelevantchapters:Stand alone unit Chapters 1-5 

Chapters 6-7 Chapters14-16

Introduction, Installation and Operation Commissioning and Maintenance ProblemSolving,SpecificationandCertification

With SHC1 Handheld Interrogator Chapters 1-5 Introduction, Installation and Operation  Chapters8-10 UseofSHC1,CommissioningandMaintenance 

Chapters14-16 Appendix 1

ProblemSolving,SpecificationandCertification Additional Functions

With HART® communications Chapters 1-5 Introduction, Installation and Operation  Chapters11-13 UseofHART®, Commissioning and Maintenance 

Chapters14-16

ProblemSolving,SpecificationandCertification

Appendix 2

Additional Functions

Searchpoint Optima Plus with XNX Universal Transmitter When using Searchpoint Optima Plus with the XNX Universal Transmitter, this manual and the XNXUniversalTransmittermanualarerequired.Therelevantchaptersofthismanualare:-



Chapters 1-4

Introduction and Installation

Chapter 7 Chapters14-16

Maintenance ProblemSolving,SpecificationandCertification

For Commissioning and Operation please use the XNX Universal Transmitter manual (part number 1998M0738). TheXNXUniversalTransmitterhasitsownintegralHART® communications and will not re-transmit the Searchpoint Optima Plus communications. Please refer to the XNX Universal Transmitter manual for the appropriateHART® commands and menu structure. Note:ThismanualisforusewithSearchpointOptimaPlusunitsofmodstate9andabove. Note:Translationsofthismanualinvariouslanguagesareavailable,eitherontheCDaccompanyingthe product or at our website. Navigate to www.honeywellanalytics.com and use the Document Download utility. It may be necessary to register to view all of the available documents.

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Searchpoint Optima Plus with optional HART® output Operating Instructions 2108M0550

MAN0905_Issue 7_07/17

1. Safety Warnings and Information 1.2 Batteries Belowisalistingofbatteriespresentintheproductscoveredbythismanual: Battery Description

Battery Type

Location

Replaceable

Alkaline

SHC1 Handheld Interrogator

Yes

Lithium Manganese Dioxide

Searchpoint Optima Plus

No

Size 6LR61 (PP3) Size CR2032

Batteries contain various active ingredients which store electrochemical energy and can be dangerous if they contact your skin. Removal and Disposal Information: The product documentation includes instructional information of the proper removal of thebatteriesusedintheseproducts(Section8.5andAppendix4).Thesymbolleftmeans that according to local laws and regulations the battery installed within your product should be disposed of separately from household waste. When the battery reaches its end of life, take it to a collection point designated by local authorities.

1.3 Disposal 1.3.1 Searchpoint Optima Plus When Searchpoint Optima Plus reaches the end of its life it should be disposed of in accordance with local regulations. SearchpointOptimaPlusconsistsofthefollowingtypesofmaterials:• Stainless steel • Various epoxy resins • Various glasses • Various engineering plastics • Various rubbers • Printed circuit boards See Appendix 4 for instructions on battery removal.

1.3.2

Packaging

Searchpoint Optima Plus packaging is made from cardboard. Facilities for recycling are widely available.

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Searchpoint Optima Plus with optional HART® output Operating Instructions 2108M0550

MAN0905_Issue 7_07/17

1. Safety Warnings and Information 1.4 Information This manual is for use with Searchpoint Optima Plus, Searchpoint Optima Plus XTC, Searchpoint Optima X and Searchpoint Optima Z units of mod state 9 and above. For Searchpoint Optima X and Searchpoint Optima Z please also refer to the supplementary information sent with the product. HoneywellAnalyticscantakenoresponsibilityforinstallationand/oruseofitsequipmentifnotdonein accordancewiththeappropriateissueand/oramendmentoftheOperatingManual. The reader of this Operating Manual should ensure that it is appropriate in all details for the exact equipmenttobeinstalledand/oroperated.Ifindoubt,contactHoneywellAnalyticsforadvice. ThefollowingtypesofnoticesareusedthroughoutthisOperatingManual:

WARNING Identifiesahazardousorunsafepracticewhichcouldresultinsevereinjuryordeathtopersonnel.

Caution: Identifies a hazardous or unsafe practice which could result in minor injury to personnel, or product or property damage. Note:Identifiesuseful/additionalinformation. Everyefforthasbeenmadetoensuretheaccuracyofthisdocument,however,HoneywellAnalyticscan assume no responsibility for any errors or omissions in this document or their consequences. HoneywellAnalyticswouldgreatlyappreciatebeinginformedofanyerrorsoromissionsthatmaybefound in the content of this document. Forinformationnotcoveredinthisdocument,orifthereisarequirementtosendcomments/corrections aboutthisdocument,pleasecontactHoneywellAnalyticsusingthecontactdetailsgivenonthebackpage. Honeywell Analytics reserve the right to change or revise the information supplied in this document without notice and without obligation to notify any person or organization of such revision or change. If information is required that does not appear in this document, contact the local distributor/agent or Honeywell Analytics.

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Searchpoint Optima Plus with optional HART® output Operating Instructions 2108M0550

MAN0905_Issue 7_07/17

2. Introduction 2.1 Searchpoint Optima Plus Searchpoint Optima Plus is an infrared hydrocarbon gas detector suitable for use in hazardous areas. It has worldwidecertificationapprovalsincludingIECEx,ATEX,ULandCSA. It uses the principle of infrared absorption to detect hydrocarbon gases and vapours in various concentration ranges. Standard weather protection

Searchpoint Optima Plus has a robust stainless steel enclosure with an ingress protection level of IP66 and IP67. Dependingonthecertificationoption,it has an M25 or ¾ NPT mounting thread. Searchpoint Optima Plus has a 4-20 mA signal output that corresponds to 0-100 %FSD. Output values below 4 mA indicate fault, warning and inhibit. Certification label Searchpoint Optima Plus is supplied calibratedandlinearisedforaspecific target gas. A wide selection of gases isavailablein0–100%LELrange,as well as some ppm range options. The range0–100%v/vmethaneisavailable exclusively for use in sampling systems.

Gas measuring path

Mounting thread (M25 or ¾ NPT) Inlet / outlet for remote gassing cell

Optional remote gassing cell (use for gas testing or % v/v monitoring)

SearchpointOptimaPluscancommunicatewiththeSHC1HandheldInterrogator,whichcanbeusedto accesscomprehensivediagnosticinformation,andtocarryoutcalibrationandconfiguration.Asanoption, HART®communicationsareavailabletoperformthesamefunctionseitherusingaHART® handheld device or from a central control room. Note:SearchpointOptimaPluscanbeinstalled,commissionedandfunctionallytestedusingonlythe 4-20mAoutput.However,configuration,calibrationandfaultdiagnosisrequireeithertheSHC1Handheld Interrogator,HART® communications or the XNX Universal Transmitter.

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Searchpoint Optima Plus with optional HART® output Operating Instructions 2108M0550

MAN0905_Issue 7_07/17

2. Introduction 2.2 Searchpoint Optima Plus Options Searchpoint Optima Plus is available in an ethylene version which is optimised for the detection of certain solvents. Searchpoint Optima X is a variant of Searchpoint Optima Plus exclusively for use in sampling systems. A fast speed of response is made possible by minimising the volume of the sample cell. Please contact HoneywellAnalyticsforfurtherdetailsofthisvariant. Searchpoint Optima Z is a variant of Searchpoint Optima Plus optimised for the detection of the solvents ethanolandethylacetate.Itisexclusivelyforuseinsamplingsystems.PleasecontactHoneywellAnalytics for further details of this variant. AllversionsofSearchpointOptimaPluscanbesuppliedwithHART® over 4-20 mA communications.

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Searchpoint Opt...