ABB ACS800 Common Fault Codes – Summary PDF

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7/6/2021

ABB ACS800 Common Fault Codes – Summary

ABB ACS800 Common Fault Codes – Summary September 19, 2016 by Eric Jones 32 Comments You are here: 1. Home ABB’s ACS800 Variable Frequency Drive is powerful AC 2. ABB ACS800 Common Fault Codes – Summarydrive that can handle applications from 0.75 to 7500 horsepower with ease. Advanced harmonics mitigation technology provides a cost ecient solution to meet your most stringent power quality standards. The ACS800’s highly exible, highly programmable platform makes integrating the drive into just about every drive-motor application you can think of a breeze. The drive’s “Everything Inside” design makes it fantastic “plug-and-play” tool, but the drive really shines when it is tailor made for your most precise applications. The drive is suitable for use in process industries such as pulp and paper, metals, mining, cement, power, chemical, and oil and gas. The ACS800 can even be found powering oshore supply vessels in the Gulf of Mexico! Because the ACS800 is such a valuable tool, it can be a headache when something goes wrong. With dozens of fault codes to parse and diagnose, it may be dicult to identify where your drive is encountering issues. To help you diagnose issues you’re having with the ACS800, we ran a ve-part series covering the most common fault codes encountered on the drive. Below you will nd a list of each fault covered in the series, a brief description of each fault and a hyperlink to each part in the series. We encourage you to read each part in full, as they include important information on possible causes, troubleshooting techniques and suggested resolutions for each fault. 

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ABB ACS800 Common Fault Codes – Summary

 Part 1 – DC Overvoltage and Supply Phase

DC Overvoltage – The drive will display “DC OVERVOLTAGE (3210)” on the control panel. This fault occurs when the intermediate circuit DC voltage exceeds a certain trip point. This trip point varies, depending on the whether the drive is 400 or 500 V unit. Supply Phase – The drive will display “SUPPLY PHASE (3130)” on the control panel. This fault code indicates an oscillating Intermediate DC BUS circuit voltage, typically caused by a missing phase, blown fuse or rectier bridge fault.  Part 2 – Motor Phase and Underload

Motor Phase – The drive will display “MOTOR PHASE (FF56)” on the control panel. When the drive detects a motor phase fault, it is indicating a lost phase due to failure in the motor, motor cabling or within the drive itself. A mistake at parameter 30.16 may also cause the fault to trigger. Underload – The drive will display “UNDERLOAD (FF6A)” on the control panel. This fault indicates that the motor load is too low, typically due to a problem in the driven load. A release mechanism may have https://blog.galco.com/abb-acs800-common-fault-codes-summary/

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ABB ACS800 Common Fault Codes – Summary

been engaged, or airow is restricted in the case of an HVAC blower.  Part 3 – Control Board Temperature and Slot Overlap

Control Board Temperature – The drive will display “CTRL B TEMP (4110)” on the control panel. This fault occurs when the control board temperature exceeds its max rated temperature, or 88°C. The drive will shut down to prevent catastrophic failure. Slot Overlap – The drive will display “SLOT OVERLAP (FF8A)” on the control panel. This fault means the drive has two option modules operating with the same connection interface selection. The fault triggers when these modules conict with each other.  Part 4 – Analog Input and Short Circuit

Analog Input < Minimum Function – The drive will display “AI < MIN FUNCTION (8110)” on the control panel. This fault indicates that the analog control signal is below the minimum allowed value. The fault is typically triggered by an incorrect signal level or a failure in the control wiring. Short Circuit – The drive will display “SHORT CIRCUIT (2340)” on the control panel. This fault means the drive detects a short in the motor, along the motor cables or at the output inverter bridge.  Part 5 – Overcurrent and Heatsink Temperature

Overcurrent – The drive will display “OVERCURRENT (2310)” on the control panel. This fault triggers when the output current suddenly exceeds the trip limit. The limit is at a xed point – 200% the drive’s rated output current. Generally, the motor load is at fault here. Heatsink Temperature – The drive will display “ACS800 TEMP (4210)” on the control panel. This fault triggers when drive’s IGBT reaches its maximum rated temperature. The drive may not be able to handle the motor’s power, or the environment is simply too hot. In any case, this fault will shut down the drive.  If you have any questions about the ACS800 or drive fault codes, contact our experts today! 

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ABB ACS800 Common Fault Codes – Summary

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32 Comments JAGDISH PRAJAPATI

1.

March 29, 2017 at 4:50 am ACS 800 foult no.7583 meaning??? Reply

Eric Jones March 29, 2017 at 11:10 am The 7583 fault displays on the ACS850; we couldn’t nd it on the ACS800. Do you have more information? If you have the ACS850, this code indicates that you drive-to-drive link conguration parameters are incompatible. You’ll need to verify your parameters in Group 57. Reply

bunty panda

2.

May 3, 2017 at 2:33 am In ACS800 what problem is for fault code 2330 Reply

Eric Jones May 4, 2017 at 1:03 pm 2330 indicates Earth Fault on the output. Disconnect the motor and see if it will run open loaded, or if the fault changes to something else like output phase loss. You’ll also need to check the motor and motor with a megger to determine if you have a motor problem here. If its measures less than 10 megohms then you have a motor problem. Measures greater than 10 megohms? Than this may not be the cause of the Earth Fault and you’ll need to have the drive repaired. Reminder: disconnect the motor from the drive before you test with the megger to protect your equipment. Reply 3.

bracaciu catalin

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ABB ACS800 Common Fault Codes – Summary

May 3, 2017 at 11:36 pm Hi! on a ABB ACS800, we have this fault: 2085 NC DC busbar Undervoltage ride through alarm (on the big display) +SC INV 4V (2340) – on Inverter Display. Can you help us, please? Reply

Eric Jones May 4, 2017 at 1:09 pm So for the 2340 fault, this indicates an output short circuit fault. If you pull the motor leads and still get the fault when you run the drive, you’ll have to send your drive out for repairs. We are still looking into 2085 ride through fault, but it sounds like a problem with your line power. Some drives have the ability to keep running if the input line shuts o completely by going into decel mode to keep the bus charged. So depending on the amount of inertia in the load, the motor coupled to the drive can ride through input power loss for several seconds, even minutes in large HP applications. We’ll continue looking into the 2085 code but it’s most likely not a drive problem but an issue in your power system. Reply

catalin

4.

May 5, 2017 at 6:33 am Thank you, Eric! We`ve replaced with a new one and is ok now. Have a good day! Reply

Eric Jones May 5, 2017 at 7:30 am Excellent! We’re glad we could help. Reply

Chris

5.

May 22, 2017 at 4:12 pm ACS 800 the fault is 3200 dc undervoltage and the manual says reset but it still not clear Reply

Eric Jones June 13, 2017 at 3:50 pm https://blog.galco.com/abb-acs800-common-fault-codes-summary/

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ABB ACS800 Common Fault Codes – Summary

UNDERVOLTAGE is actually fault 3220. Check main input for all the phases and fuses, and if those check out then check the input rectiers in the drive to see if the fault occurs there. Reply

Pedro Aguas

6.

June 5, 2017 at 7:33 am Hi! On ABB ACS800 What means fault 2832? Reply

Eric Jones June 13, 2017 at 3:54 pm We’re having trouble nding this fault in our manuals for this drive. We would recommend calling ABB for assistance here at 800-HELP-365 or 262-785-3200. Reply

Sudhakar

7.

June 14, 2017 at 7:43 am Acs800-04-0260-3 fault code +ppcc link 5210 means Reply

Eric Jones June 20, 2017 at 10:50 am The 5210 fault is a PPCC ber optic link error to a board internal to the drive. If RMIO is powered externally you need to make sure the power supply is on. See parameter 16.09 to check for this. Also check to make sure all internal ber optic cables are intact and seated. If everything looks ok, but parameter 3.19 doesn’t show any signals active, you will want to contact us directly. Reply

William

8.

July 4, 2017 at 9:24 am Morning. I have un fault (3130) Supply Fase, on ACS 800-11-100-7. With motor disconnected, e after supply line on, then make the start from pannel , the inverter is in fault. i have cecked all the components : resistor of charcing, diode, main contactor, ijbt line- and ijbt motor. I have also changed the impulse-card GINT, and the two control card RMIO-12, the two module RDCO-03 with optical ber, an the another optical ber but the problem is the same. I think that the ijbts bridge -line, is ok, because, not is current ( motor disconnected ). Thanks Reply

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ABB ACS800 Common Fault Codes – Summary

Eric Jones July 24, 2017 at 2:58 pm You will need to check the input line fuses, or measure the line amps on each phase while running to see either of those are too low. This is a line power problem unless one of the IGBT’s is open or a gate pulse is missing. Reply

Karl

9.

August 3, 2017 at 1:38 pm Hi. I have a ACS800-0020 drive that shows a “INV CUR LIM” warning. As it powers down it ashes a “DC BUS LIM” warning and then faults to a “DC UNDERVOLTAGE” fault (3220). My inputs show voltage at 389V between legs on a 380V system. Outputs are all over the place from 265V down to open leg. HZ are also showing on the display from 55 up to 88. System is also running two other ACS800-0070 drives that are running ne. Any help would be appreciated. Reply

Eric Jones September 14, 2017 at 10:28 am You cannot measure the output of a PWM type drive with a meter without proper ltering, or your measurements are going to jump all over because there are 2 dierent frequencies superimposed on one another. The undervoltage fault when powering down is not a concern. However for the other faults, double check the voltage settings in menu 99 & 98 if you haven’t done so already. Reply

Subhash chandra varun

10.

August 7, 2017 at 1:51 am What should be reason of communication fault as alarm code 5210 in acs 800 abb drives Reply

Eric Jones September 14, 2017 at 10:29 am 5210 does not show up in the rmware manual or hardware manuals, can you double check the fault? Reply 11.

barasa

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ABB ACS800 Common Fault Codes – Summary

August 11, 2017 at 4:25 am Kindly assist acs 850-04-61A This drive is showing the following fault when switched on UNKNOWN DRIVE TYPE : SUPPORTED DRIVES: ACSM1 Speed ACSM1 motion ACS 850 ACS 850 FA ACSM1 Regen ACQ810 only up and down scroll keys are functional on the keypad. kindly assist Reply

Eric Jones September 14, 2017 at 10:34 am There could be several issues if it’s a new drive. We recommend you contact ABB or give us a call at 800-575-5562. Reply

Lijo

12.

August 18, 2017 at 7:58 am We have ACS 800 ABB VFD its showing fault code 04 ( Short circuit) we checked the motor and cable by IR and WR. Its perfect. Please let me know how we can run the ACS 800 without motor. Reply

Eric Jones September 21, 2017 at 10:04 am If your motor checks ok and you want to run the drive without the load/motor connected, you will have to make sure the drive is in SCALAR mode at parameter 99.04 rst. Reply 13.

Sanat kumar August 20, 2017 at 3:20 am Hi Eric, My abb acs800drive is showing fault code 5210. What may be the possible reasons

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ABB ACS800 Common Fault Codes – Summary

Reply

Eric Jones September 21, 2017 at 10:19 am This is a “PPCC LINK xx” which is an internal optical link error. Check optical cables inside drive to make sure all are connected. You may have to contact our repair service team or ABB tech support if nothing is found unplugged. Reply

M.Shahzad

14.

August 26, 2017 at 12:39 am please tell me ABB ACS 800 15kw inverter repairing the fault of short circuit (2340). Reply

Eric Jones September 21, 2017 at 10:20 am This is a Ground fault, make sure the motor wiring is not longer than the maximum length allowed. Also try disconnecting the motor leads if the length is good, to verify fault will clear. If the fault persists without a motor, the problem could be missing input phase. Reply

mahesh prajapati

15.

September 14, 2017 at 3:26 am Dear sir, I have 250KW ABB VFD drive and it is under breakdown. MODEL – ACS850-04-521A-5+J400 S/N – 1114004628 fault code is – 27. what the meaning of it and how could i resolve the same. Please reply asap. Reply

Eric Jones November 9, 2017 at 2:58 pm Connection between the JCU Control Unit and the power unit of the drive is lost. You’ll need to check the connection between both units, and you’ll need to check parameter 95.01, which selects how the control unit is power. https://blog.galco.com/abb-acs800-common-fault-codes-summary/

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Reply

Md. Mynul Islam

16.

September 22, 2017 at 12:31 pm how to solve cabinet temp. fault? when this alarm shows we checked the temperature is 50-60. How to resolve the problem? Reply

Eric Jones November 9, 2017 at 3:22 pm If ambient temps are okay, check the motor power against the drive’s rated power. If the load is too large the drive’s internal IGBT will still get too hot. Reply

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