Plano electrico 3D - Scoop R1600H PDF

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INTERACTIVE SCHEMATIC *This document is best viewed at a screen resolution of 1024 X 768.

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Cover Page Tables Component Connector

Schematic Machine Views Chassis View Cab View Engine View

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EC-C2 EC-C3

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E-C60 E-C61

VIEW ALL CALLOUTS EC-C1

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ELECTRICAL SYMBOLS

HOTKEYS (Keyboard Shortcuts)

BASIC HYDRAULIC COMPONENT SYMBOLS

T

FUNCTION

KEYS

Zoom In Zoom Out

“CTRL” / “+” “CTRL” / “-”

Fit to Page Hand Tool

“CTRL” / “0” (zero)

Find Search

“SPACEBAR” (hold down) “CTRL” / “F” “CTRL” / “SHIFT” / “F”

Pressure Switch

Temperature Switch

Level Switch

Flow Switch

Circuit Breaker

Click here to view the Schematic Symbols and Definitions page

Pump or Motor

Variability

Fluid Conditioner

Spring (Adjustable)

SCHEMATIC SYMBOLS AND DEFINITIONS

Two Position

One Position

Three Position

PORTS

Two-way

PUMPS

INTERNAL PASSAGEWAYS

VALVES ENVELOPES

Three-Way

FLOW IN ONE DIRECTION

FLOW ALLOWED IN EITHER DIRECTION

Infinite Positioning

Two Position

PARALLEL FLOW

CROSS FLOW

FIXED DISPLACEMENT

Unidirectional

Three Position

Bidirectional

VARIABLE DISPLACEMENT NON- COMPENSATED

CYLINDERS

Four-Way

Unidirectional

Bidirectional

CONTROL AB

AB

P T

P T

Single Acting

MOTORS FIXED DISPLACEMENT

Shifted Position

Normal Position

Double Acting

Infinite Position

CHECK Unidirectional

ACCUMULATORS Basic Symbol

Spring Loaded

Shuttle

Pilot Controlled

Spring Loaded Gas Charged

Unidirectional

PILOT CONTROL

Bidirectional L Varia C

ROTATING SHAFTS

RELEASED PRESSURE

Unidirectional

External Return

Bidirectional

VARIABLE DISPLACEMENT NON- COMPENSATED

Bidirectional

Internal Return

REMOTE SUPPLY PRESSURE

Simplified

Complete

Internal Supply Pressure

COMBINATION CONTROLS LINES Solenoid

Solenoid or Manual

Solenoid and Pilot

Solenoid and Pilot or Manual

Servo

Thermal

Detent

Crossing

FLUID ST

MANUAL CONTROL

Push-pull Lever

Manual Shutoff

General Manual

Joining

Push Button

Pedal

Spring

Vented

Pressurized

HYDRAULIC SYMBOLS - ELECTRICAL G

Ret

ELECT

M T

Transducer (Fluid)

Transducer (Gas / Air)

Generator

Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Pressure Switch

Temperature Switch

BASIC ELECTRICAL COMPONENT SYMBOLS Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

HARN Wire, Cable, Includes Harn Connector Se

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.

Part Number: for

UENR7284 January 2017

R1600H Load Haul Dump Electrical System 9SD232-234

Volume 1 of 3: Cab Volume 2 of 3: Chassis Volume 3 of 3: Attachments

© 2017 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION Volume 1 of 3 - CAB Schematic Location B-14 F-5

Machine Location 1 2

Control - Electronic (CMPD)

D-8

3

Control - Machine Control - Powertrain

F-1 I-1

4 5

Control - Wiper Converter (24V To 12V)

B-1 C-6

6 7

Component Alarm - Action Block - Fuse

Diode Pack

C-6

8

Display - Indication Keypad - Switch 1

D-6 D-6

9 10

Keypad - Switch 2 Motor - Window Wiper Front (Atch)

E-8 A-14

11 12

Power Port 12V

B-6

13

Receptacle - Loop (Fire Suppression Loop) Relay - Backup Alarm

D-9 D-9

14 15

Relay - Main Power Sensor - Service Brake Pressure (Front)

F-6 B-3

16 17

Sensor - Service Brake Pressure (Rear)

B-3

18

Sensor - Throttle Position Suppressor - Arc 1 (Door Lamp)

B-4 D-4

19 20

Suppressor - Arc 2 (Main Power Relay)

F-6

21

B-14 B-14

22 23

Switch - Joystick Switch - Key Start

E-4 B-6

24 25

Switch - Park Brake

C-14

26

Switch - Stic Lockout Control Limit Switch - Stop Light Limit

C-2 C-3

27 28

Switch - Trans Neutraliser Limit Switch - Transmission Control (Stic Steer)

C-3 D-3

29 30

Switch - Wiper Washer (Atch)

A-14

31

Switch - Autoshift Control (Stic Steer) Switch - Engine Stop

COMPONENT LOCATION Volume 2 of 3 - CHASSIS Schematic Location F-6

Machine Location 32

Alternator

D-4

33

Sensor - T/C Oil Temp

B-6

66

Arc Suppressor Batteries

H-1 I-4

34 35

Sensor - T/C Speed Sensor - Trans Output Speed 1

B-6 H-7

67 68

Component Alarm - Backup

Component Sensor - Rear Axle Oil Temp

Schematic Location B-10

Machine Location 65

Box - Aux Battery

E-6

36

Sensor - Transmission Oil Press

D-10

69

Breaker - Circuit 1

H-1

37

Solenoid - Compressor Clutch

E-4

70

Breaker - Circuit 2

H-2

38

Solenoid - Implement And Steering

D-10

71

Control - Engine Fuse - Main

G-1 I-3

39 40

Solenoid - Lift Arm Position Solenoid - Lock-Up Clutch

H-9 B-6

72 73

Injectors

A-7

41

Solenoid - Park Brake 1

C-10

74

Motor - Starting

I-3

42

Solenoid - Park Brake 2

C-10

75

Pump - Fuel

E-4

43

Solenoid - Pilot Diverter 1

I-9

76

Receptacle - Jump Start Resistor As 1

H-3 H-3

44 45

Solenoid - Pilot Diverter 2 Solenoid - Trans Clutch 1st (6)

I-9 J-8

77 78

Resistor As 2

G-14

Resistor As 3

J-13

47

Solenoid - Trans Clutch 3rd (4)

I-8

80

Sender - Fuel Level Sensor - Air Filter Restriction Press

C-6 A-10

48 49

Solenoid - Trans Clutch 4th (3) Solenoid - Trans Clutch Fwd (2)

I-8 I-8

81 82

Sensor - Atmospheric Press

B-4

50

Solenoid - Trans Clutch Rev (1)

I-8

83

Sensor - Brake Accu Oil Press

C-10

51

Switch - Battery Disconnect

H-3

84

Sensor - Cam Speed Timimg

C-4

52

Switch - E-Stop LH

D-6

85

Sensor - Coolant Level Sensor - Coolant Temp

D-4 B-4

53 54

Switch - E-Stop RH Switch - Front Axle Oil Filter Bypass

D-6 A-10

86 87

Sensor - Crank Speed Timimg

C-4

55

Switch - Front Axle Oil Press 1

B-10

88

Sensor - Engine Oil Press

B-4

56

Switch - Fuel Diff Press

A-4

89

Sensor - Front Axle Oil Temp Sensor - Fuel Press

B-10 A-4

57 58

Switch - Lift Arm Pos Magnetic Switch - Rear Axle Oil Filter Bypass

H-9 A-10

90 91

C-4

59

Switch - Rear Axle Oil Press 1

A-10

Sensor - Fuel Temp

46

Solenoid - Trans Clutch 2nd (5)

I-8

79

92

Sensor - Hydraulic Oil Level

G-14

60

Switch - Refrigerant Press

E-4

93

Sensor - Hydraulic Oil Temp

G-14

61

Switch - Start Relay Magnetic

H-1

94

Sensor - Intake Manifold Press Sensor - Intake Manifold Temp

B-4 C-4

62 63

Switch - Toggle Transducer - Timing Calibration

E-4 D-5

95 96

Sensor - Park Brake Oil Press

C-10

64

COMPONENT LOCATION Volume 3 of 3 - ATTACHMENTS Schematic Location E-13 A-6, E-4

Machine Location 97 98

Control - PCS Control - VIMS

D-8 H-14

99 100

Fuse (2.5A)

G-4

101

C-6, I-4 C-6, I-4

102 103

Motor - Door Window Wiper

E-4

104

Motor - Fan Motor - Pressurizer Fan

G-6 G-2

105 106

Motor - Rear Window Wiper Motor - Window Washer (Atch)

E-4 I-9

107 108

Component Control - Fire Suppression (Dry Powder) Control - Idle Timer/Fire Suppression

Horn 1&3 Horn 2&4

Relay - AC

G-6

109

Solenoid - Autolube Pilot Oil Control Solenoid - Autolube Pilot Oil Supply

I-14 J-14

110 111

Solenoid - Dump Solenoid - Lower

A-7 A-7

112 113

Solenoid - Raise

A-7

114

Solenoid - Steer Left Solenoid - Steer Right

B-7 B-7

115 116

Solenoid - Tilt Back

A-7

117

Suppressor - Arc (AC) Switch - Autolube Pilot Oil Press

G-6 I-14

118 119

Switch - Autolube Press Switch - Dome Lamp Door

I-14 F-3

120 121

Switch - Fan Speed

G-4

122

Switch - Fire Suppression Press Switch - Primary Steering Flow

D-14 H-9

123 124

Switch - Secondary Steering Flow

H-9

125

Thermostat Timer - Autolube System

G-6 I-12

126 127

CONNECTOR LOCATION Volume 1 of 3 - CAB

CONN 1

Schematic Location J-14

CONN 2

H-14

CONN 3

G-14

CONN 4

E-14

CONN 5

D-14

CONN 6

F-7

CONN 7

G-7

CONN 8 Service Connector

A-6

CONN 9

D-4

CONN 10

D-4

CONN 11

C-4

CONN 12

C-4

CONN 13

C-3

Connector Number

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

CONNECTOR LOCATION Volume 2 of 3 - CHASSIS

CONN 3

Schematic Location I-11

CONN 4

C-12

CONN 5

I-5

CONN 14

I-14

CONN 15

G-14

CONN 16

F-14

CONN 17

D-12, E-11

CONN 18

G-11

CONN 19

H-11

CONN 20

E-10

CONN 21

D-8

CONN 22

B-8

CONN 23

H-7

CONN 24

I-7

CONN 25

C-6

CONN 26

D-4

CONN 27

D-4

CONN 28

C-4

CONN 29

A-4

CONN 30

H-14

Connector Number

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

CONNECTOR LOCATION Volume 3 of 3 - ATTACHMENTS

CONN 1 CONN 2 CONN 14

Schematic Location C-4, G-2 D-9 B-14

CONN 15 CONN 16 CONN 23 CONN 25 CONN 30

G-12 A-9 H-8 I-14 I-10

CONN 31 CONN 32 CONN 33 CONN 34

F-12 D-12 D-12 G-4

Connector Number

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

SPECIFICATIONS AND RELATED MANUALS Volume 2 of 3 - CHASSIS

Resistor, Sender and Solenoid Specifications Part No.

Component Description

174-3016

Resistance (Ohms)¹

Resistor

1, 2, 3 Implement And Steering 250-6148 Solenoid Park Brake 1 & 2 Lock-Up Clutch 218-9894 Solenoid Pilot Diverter 1 & 2 Trans Clutch 1st (6) Trans Clutch 2nd (5) Trans Clutch 3rd (4) 201-1548 Solenoid Trans Clutch 4th (3) Trans Clutch Fwd (2) Trans Clutch Rev (1) ¹ At room temperature unless otherwise noted.

120 ± 12 33.8 32.6 ± 1.6

32.6 ± 1.6

Off-Machine Switch Specification Part No. 198-1302 275-1253

Function Front Axle Oil Press 1 Rear Axle Oil Press 1 Fuel Diff Press Low

355-3148

Refrigerant Press High

Actuate

Deactuate

113 kPa MAX

70 ± 20 kPa

(16.38 psi MAX)

(10.15 ± 2.9 psi)

110.3 ± 13.8 kPa (15.99 ± 2 psi)

69 kPa MIN (10 psi MIN)

275 kPa MAX

170 ± 55 kPa

(39.88 psi MAX)

(24.65 ± 7.9 psi)

2800 ± 140 kPa

1750 ± 200 kPa

(406.10 ± 20.3 psi)

(253.81 ± 29 psi)

Contact Position Normally Open Normally Closed

0-1 and 0-3 Normally Open 0-2 Normally Closed

¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi). ² Contact position at the contacts of the harness connector.

SPECIFICATIONS AND RELATED MANUALS Volume 3 of 3 - ATTACHMENTS

Off-Machine Switch Specification Part No.

Function

273-4212

Autolube Press

3E-7808

Autolube Pilot Oil Press Fire Suppression Press

Actuate

Deactuate

16368 ± 427 kPa

1434 kPa MAX

(2373.97 ± 61.93 psi)

(207.98 psi MAX)

1100 kPa MAX

860 ± 170 kPa

(159.54 psi MAX)

(124.73 ± 24.65 psi)

Contact Position Normally Open A-C Normally Closed A-B Normally Open

¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi). ² Contact position at the contacts of the harness connector.

14

13

(Dimensions: 48 inches x 35 inches)

J

AA-C157 167-3692

CONN 1 VOL 3 LOC G-2

I

EL457-AA206 WH-16 676-AA207 PU-16 611-AA556 PK-16 611-AA557 PU-16 308-AA210 YL-16 EL308-AA579 YL-16 150-AA212 RD-16 500-AA640 BR-16

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

MATING CONNECTOR, AB-C86,

709-AA219 BU-16 EL710-AA220 OR-16 118-AA221 GY-16 505-AA646 PK-16 124-AA378 GN-16 124-AA379 GN-16 519-AA217 PK-16 502-AA644 OR-16 505-AA645 BU-16 115-AA227 RD-16 519-AA228 PK-16 322-AA441 GY-16 322-AA440 GY-16 156-AA12 YL-16 156-AA13 YL-16 200-AA611 BK-16 200-AA612 BK-16 503-AA643 BR-16 504-AA642 YL-16 501-AA641 GN-16 600-AA565 BR-16 604-AA564 OR-16

AA-C67 AA-C65 3E-5179 155-2252 164-AA666 WH-16 E707-AA663 GN-18 C254-AA673 BK-18

1 2 3 4 5 6 7 8 9 10 11 12

FLEET FOR UGM

ME800-AA657 BU-18 ME802-AA659 PK-18 ME801-AA658 OR-18 ME803-AA660 WH-18

AA-C93 AA-C115 3E-5179 155-2252

36 Page,

UENR7284 VOL 1 of 3

CAB HARNESS

CONN 2

PCS ECM MID:074 MATING CONNECTOR, PC-C1, VOL 3 LOC D-9

AA-C59 3E-3382 Loadrite (149-3253)

H

138-AA216 GN-16 200-AA419 BK-16 251-AA418 BK-16

1 2 3 4 5 6 7 8 9 10 11 12

C529-AA420 C530-AA421 138-AA422 944-AA423 945-AA424

GY-16 BU-16 GN-16 OR-18 BR-18

AA-C60 155-2273 138-AA538 GN-16 200-AA535 BK-16

1 2 3 4 5 6

EL563-AA264 GY-16 EL564-AA263 RD-16

AA-C114 AA-C77 3E-3370 169-8670 PCS PRINTER

A B C

138-AA427 GN-16 251-AA526 BK-16 251-AA527 BK-16

AA-C53 103-0213

G CONN 3 MATING CONNECTOR, C-C18, VOL 2 LOC I-11

F

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 6...