Profinet communication PDF

Preview

Summary

...

Description

ROBOTICS

Application manual PROFINET Controller/Device

Trace back information: Workspace R18-1 version a16 Checked in 2018-04-18 Skribenta version 5.2.025

Application manual PROFINET Controller/Device RobotWare 6.07 Document ID: 3HAC050969-001 Revision: G

© Copyright 2015-2018 ABB. All rights reserved.

The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like. In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein. This manual and parts thereof must not be reproduced or copied without ABB's written permission. Keep for future reference. Additional copies of this manual may be obtained from ABB.

Original instructions.

© Copyright 2015-2018 ABB. All rights reserved. ABB AB, Robotics Robotics and Motion Se-721 68 Västerås Sweden

Table of contents

Table of contents

1

2

3

4

5

6

Overview of this manual ................................................................................................................... Product documentation .................................................................................................................... Safety ................................................................................................................................................ Network security ............................................................................................................................... Terminology ......................................................................................................................................

7 10 12 13 14

Introduction

15

1.1 1.2

15 16

What is PROFINET? .......................................................................................... PROFINET for IRC5 ...........................................................................................

Hardware overview

19

2.1 2.2 2.3

19 26 27

Main computer .................................................................................................. Ethernet switches .............................................................................................. I/O devices .......................................................................................................

Software overview

29

3.1 3.2 3.3 3.4

29 31 32 33

Information about the internal device .................................................................... Information about the internal controller ................................................................ Software for configuring a device ......................................................................... Software for configuring a controller .....................................................................

Configuring the internal device and external controller

35

4.1 4.2 4.3 4.4

35 36 38 39

Recommended working procedure ....................................................................... Configuring the PROFINET network settings .......................................................... Configuring the internal device ............................................................................ Configuring the external controller ........................................................................

Configuring the internal controller and external device

41

5.1 5.2 5.3 5.4 5.5

41 42 43 44 46 46

Recommended working procedure ....................................................................... Creating the PROFINET configuration file .............................................................. Configuring the IRC5 controller ............................................................................ Using Fast Device Startup ................................................................................... Using Shared Device ......................................................................................... 5.5.1 About Shared Device ...............................................................................

System parameters

49

6.1 6.2

49 52 52 53 54 55 56 56 57 58 59 60 61 62 63 63 64 65 66

6.3

6.4

Introduction ...................................................................................................... Type Industrial Network ...................................................................................... 6.2.1 Connection ............................................................................................ 6.2.2 Configuration File .................................................................................... 6.2.3 PROFINET Station Name .......................................................................... 6.2.4 Nested Diagnosis .................................................................................... Type PROFINET Device ..................................................................................... 6.3.1 PROFINET Station Name .......................................................................... 6.3.2 Fast Device Startup ................................................................................. 6.3.3 Port 1 .................................................................................................... 6.3.4 Port 2 .................................................................................................... 6.3.5 Port 3 .................................................................................................... 6.3.6 Port 4 .................................................................................................... 6.3.7 Energy Saving ........................................................................................ Type Signal ...................................................................................................... 6.4.1 Transfer To Device .................................................................................. 6.4.2 Output Offset on Destination Device ........................................................... 6.4.3 Transfer From Device .............................................................................. 6.4.4 Input Offset on Source Device ...................................................................

Application manual - PROFINET Controller/Device 3HAC050969-001 Revision: G © Copyright 2015-2018 ABB. All rights reserved.

5

Table of contents

6.5

7

Type PROFINET Internal Device .......................................................................... 6.5.1 Input Size .............................................................................................. 6.5.2 Output Size ............................................................................................

67 67 68

Troubleshooting

69

7.1

69

Scenarios ........................................................................................................

A About the third party tool information

71

B Using Siemens Step 7 PC tool

75

C Using PROFINET Configurator Express

79

Index

85

6

Application manual - PROFINET Controller/Device 3HAC050969-001 Revision: G © Copyright 2015-2018 ABB. All rights reserved.

Overview of this manual

Overview of this manual About this manual This manual describes the following options and contains instructions on how to configure them in an IRC5 system. •

PROFINET Controller/Device, option number 888-2

•

PROFINET Device, option number 888-3

Usage This manual should be used during installation and configuration of the PROFINET options. Who should read this manual? This manual is intended for: •

Personnel that are responsible for installations and configurations of industrial network hardware/software.

•

Personnel that make the configurations of the I/O system.

•

System integrators.

Prerequisites The reader should have the required knowledge of: •

PROFINET network

•

I/O system configuration

•

IRC5 controller

•

RobotStudio

References ABB documents Reference

Document ID

Technical reference manual - System parameters

3HAC050948-001

Product manual - IRC5

3HAC047136-001

Operating manual - IRC5 with FlexPendant

3HAC050941-001

Operating manual - RobotStudio

3HAC032104-001

Application manual - PROFINET Anybus Device

3HAC050968-001

Application manual - PROFIenergy Device

3HAC050967-001

Other references Reference

Description

International standard IEC 61158 Type 3 In- The PROFINET industrial network standard ternational standard IEC 61784 is described in the international standards. PROFINET Cabling and Interconnection Technology

Installation Guideline for PROFINET (Version 2.00, September 1998)

Continues on next page Application manual - PROFINET Controller/Device 3HAC050969-001 Revision: G © Copyright 2015-2018 ABB. All rights reserved.

7

Overview of this manual Continued

Reference

Description

Commissioning PC Stations - Manual and Quick Start

Release 12/2006 C79000-G8976-C156-08

ET200S Distributed I/O System

Manual from Siemens

www.profinet.com

The web site of PROFINET International

Revisions Revision

Description

-

First edition. Released with RobotWare 6.0.

A

Released with RobotWare 6.01. • Added information about different ways to connect to networks in section Main computer on page 19. • •

B

System parameters Address, Subnet Mask, and Gateway removed from Industrial Network. Added a note that it is advisable to avoid multiple master networks installation to ensure proper system performance in section Software overview on page 29.

Released with RobotWare 6.02. • Updated the path to the template files, see Template I/O configuration file on page 29. • Added shared device functionality and configuration, see Using Shared Device on page 46. • Added new parameter Nested Diagnosis, see Nested Diagnosis on page 55. • Added new parameter Energy Saving, see Energy Saving on page 62. • •

Added PROFINET Station Name under Type PROFINET Device, see PROFINET Station Name on page 56. The PROFINET internal device has been extended from 128 bytes (1024 signals) to 256 bytes (2048 signals). See Input Size on page 67 and Output Size on page 68.

C

Released with RobotWare 6.03. Added information about configuration of AC500 with an IRC5 device in Automation Builder (Control Builder Plus). See Troubleshooting on page 69 section.

D

Released with RobotWare 6.04. • The information about third party tools is moved to an appendix. • Added new parameters in Type Signal in System Parameters section. See Transfer To Device on page 63, Output Offset on Destination Device on page 64, Transfer From Device on page 65, and Input Offset on Source Device on page 66.

E

Released with RobotWare 6.05. Added new allowed value Support in parameter Fast Device Startup on page 57.

F

Released with RobotWare 6.06. • Minor correction. • Added information about default gateway only for PROFINET traffic using LAN3. See Default gateway on page 17. •

Added information about device replacement feature. See Device replacement on page 18

Continues on next page 8

Application manual - PROFINET Controller/Device 3HAC050969-001 Revision: G © Copyright 2015-2018 ABB. All rights reserved.

Overview of this manual Continued

Revision

Description

G

Released with RobotWare 6.07. • Clarified the limitations for Isolated Lan 3 in the section Isolated LAN 3 or LAN 3 as part of the private network on page 20. • PC WORX is not a recommended tool, so it is removed from the manual. • Added section Link Layer Discovery Protocol (LLDP) on page 17.

Application manual - PROFINET Controller/Device 3HAC050969-001 Revision: G © Copyright 2015-2018 ABB. All rights reserved.

9

Product documentation

Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional. All documents can be found via myABB Business Portal, www.myportal.abb.com. Product manuals Manipulators, controllers, DressPack/SpotPack, and most other hardware is delivered with a Product manual that generally contains: •

Safety information.

•

Installation and commissioning (descriptions of mechanical installation or electrical connections).

•

Maintenance (descriptions of all required preventive maintenance procedures including intervals and expected life time of parts).

•

Repair (descriptions of all recommended repair procedures including spare parts).

•

Calibration.

•

Decommissioning.

•

Reference information (safety standards, unit conversions, screw joints, lists of tools).

•

Spare parts list with corresponding figures (or references to separate spare parts lists).

•

Circuit diagrams (or references to circuit diagrams).

Technical reference manuals The technical reference manuals describe reference information for robotics products, for example lubrication, the RAPID language, and system parameters. Application manuals Specific applications (for example software or hardware options) are described in Application manuals. An application manual can describe one or several applications. An application manual generally contains information about: •

The purpose of the application (what it does and when it is useful).

•

What is included (for example cables, I/O boards, RAPID instructions, system parameters, software).

•

How to install included or required hardware.

•

How to use the application.

•

Examples of how to use the application.

Continues on next page 10

Application manual - PROFINET Controller/Device 3HAC050969-001 Revision: G © Copyright 2015-2018 ABB. All rights reserved.

Product documentation Continued

Operating manuals The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters.

Application manual - PROFINET Controller/Device 3HAC050969-001 Revision: G © Copyright 2015-2018 ABB. All rights reserved.

11

Safety

Safety Safety of personnel When working inside the robot controller it is necessary to be aware of voltage-related risks. A danger of high voltage is associated with the following parts: •

Devices inside the controller, for example I/O devices, can be supplied with power from an external source.

•

The mains supply/mains switch.

•

The power unit.

•

The power supply unit for the computer system (230 VAC).

•

The rectifier unit (400-480 VAC and 700 VDC). Capacitors!

•

The drive unit (700 VDC).

•

The service outlets (115/230 VAC).

•

The power supply unit for tools, or special power supply units for the machining process.

•

The external voltage connected to the controller remains live even when the robot is disconnected from the mains.

•

Additional connections.

Therefore, it is important that all safety regulations are followed when doing mechanical and electrical installation work. Safety regulations Before beginning mechanical and/or electrical installations, ensure you are familiar with the safety regulations described in Operating manual - General safety information 1 .

1

12

This manual contains all safety instructions from the product manuals for the manipulators and the controllers.

Application manual - PROFINET Controller/Device 3HAC050969-001 Revision: G © Copyright 2015-2018 ABB. All rights reserved.

Network security

Network security Network security This product is designed to be connected to and to communicate information and data via a network interface, It is your sole responsibility to provide and continuously ensure a secure connection between the product and to your network or any other network (as the case may be). You shall establish and maintain any appropriate measures (such as but not limited to the installation of firewalls, application of authentication measures, encryption of data, installation of anti-virus programs, etc) to protect the product, the network, its system and the interface against any kind of security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or information. ABB Ltd and its entities are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

Application manual - PROFINET Controller/Device 3HAC050969-001 Revision: G © Copyright 2015-2018 ABB. All rights reserved.

13

Terminology

Terminology Terms Term

Explanation

Controller

The PROFINET master is referred to as PROFINET controller.

Device

In this manual the term device is used to describe a physical unit.

External slave or master

The term external is used to describe a controller or device on the PROFINET network connected to the IRC5 controller.

External PROFINET configuration A third party PC software to configure the PROFINET tool controller. Recommended softwares are: • PROFINET-IO Configurator Express • PROFINET-IO Configurator Professional See Configuration programs on page 16.

14

Fast Device Startup

Functionality for shortening the connection time with an I/O device. Other manufacturers refer to this functionality as Fast Start Up (FSU) or Prioritized Startup.

GSDML file

A GSDML file contains information about a PROFINET device. (Generic Station Description Markup Language)

Internal Device

A built-in d...