XG5000 XGT Series PDF

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Programmable Logic Controller XG5000 XGT Series For XGK/XGB Safety Instructions Before using the product …. For your safety and effective operation, please read the safety instructions thoroughly before using the product. ► Safety Instructions should always be observed in order to prevent accident o...

Description

Programmable Logic Controller

XG5000 XGT Series For XGK/XGB

Safety Instructions Before using the product …. For your safety and effective operation, please read the safety instructions thoroughly before using the product. ► Safety Instructions should always be observed in order to prevent accident or risk with the safe and proper use the product. ► Instructions are separated into “Warning”and “Caution”, and the meaning of the terms is as follows:

Warning

This symbol indicates the possibility of serious injury or death if some applicable instruction is violated.

Caution

This symbol indicates the possibility of slight injury or damage to products if some applicable instruction is violated.

► The marks displayed on the product and in the user’s manual have the following meanings; Be careful! Danger may be expected. Be careful! Electric shock may occur. ► The user’s manual even after read should be kept available and accessible to any user of the product.

Safety Instructions Safety Instructions when designing Warning  Please, install protection circuit on the exterior of PLC to protect the whole control system from any error in external power or PLC module. Any abnormal output or operation may cause serious problem in safety of the whole system. - Install applicable protection unit on the exterior of PLC to protect the system from physical damage such as emergent stop switch, protection circuit, the upper/lowest limit switch, forward/reverse operation interlock circuit, etc. - If any system error (watch-dog timer error, module installation error, etc.) is detected during CPU operation in PLC, the whole output is designed to be turned off and stopped for system safety. However, in case CPU error if caused on output device itself such as relay or TR can not be detected, the output may be kept on, which may cause serious problems. Thus, you are recommended to install an addition circuit to monitor the output status.

 Never connect the overload than rated to the output module nor allow the output circuit to have a short circuit, which may cause a fire.  Never let the external power of the output circuit be designed to be On earlier than PLC power, which may cause abnormal output or operation.  In case of data exchange between computer or other external equipment and PLC through communication or any operation of PLC (e.g. operation mode change), please install interlock in the sequence program to protect the system from any error. If not, it may cause abnormal output or operation.

Safety Instructions Safety Instructions when designing Caution  I/O signal or communication line shall be wired at least 100mm away from a high-voltage cable or power line. If not, it may cause abnormal output or operation.

Safety Instructions when designing Caution  Use PLC only in the environment specified in PLC manual or general standard of data sheet. If not, electric shock, fire, abnormal operation of the product or flames may be caused.  Before installing the module, be sure PLC power is off. If not, electric shock or damage on the product may be caused.  Be sure that each module of PLC is correctly secured. If the product is installed loosely or incorrectly, abnormal operation, error or dropping may be caused.  Be sure that I/O or extension connecter is correctly secured. If not, electric shock, fire or abnormal operation may be caused.  If lots of vibration is expected in the installation environment, don’t let PLC directly vibrated. Electric shock, fire or abnormal operation may be caused.  Don’t let any metallic foreign materials inside the product, which may cause electric shock, fire or abnormal operation.

Safety Instructions Safety Instructions when wiring Warning  Prior to wiring, be sure that power of PLC and external power is turned off. If not, electric shock or damage on the product may be caused.  Before PLC system is powered on, be sure that all the covers of the terminal are securely closed. If not, electric shock may be caused.

Caution  Let the wiring installed correctly after checking the voltage rated of each product and the arrangement of terminals. If not, fire, electric shock or abnormal operation may be caused.  Secure the screws of terminals tightly with specified torque when wiring. If the screws of terminals get loose, short circuit, fire or abnormal operation may be caused.  Surely use the ground wire of Class 3 for FG terminals, which is exclusively used for PLC. If the terminals not grounded correctly, abnormal operation may be caused.  Don’t let any foreign materials such as wiring waste inside the module while wiring, which may cause fire, damage on the product or abnormal operation.

Safety Instructions Safety Instructions for test-operation or repair Warning  Don’t touch the terminal when powered. Electric shock or abnormal operation may occur.  Prior to cleaning or tightening the terminal screws, let all the external power off including PLC power. If not, electric shock or abnormal operation may occur.  Don’t let the battery recharged, disassembled, heated, short or soldered. Heat, explosion or ignition may cause injuries or fire.

Caution  Don’t remove PCB from the module case nor remodel the module. Fire, electric shock or abnormal operation may occur.  Prior to installing or disassembling the module, let all the external power off including PLC power. If not, electric shock or abnormal operation may occur.  Keep any wireless installations or cell phone at least 30cm away from PLC. If not, abnormal operation may be caused.

Safety Instructions for waste disposal Caution  Product or battery waste should be processed as industrial waste. The waste may discharge toxic materials or explode itself.

Revision History

Revision History Version

Date

Remark

V 1.0

’05.03

First Edition

-

V 1.1

’06.05

Word revised and detailed description added

-

V 1.2

’08.06

PID monitor added

V1.3

’09.09

1. XG5000 installation modified 2. Option modified 3. Making new project modified 4. Sharing variable, automatic variable added

Revised Page

CH.11 1-4~1-6 2-24~2-36 3-3~3-4 4-23~4-38

5. Editing tools modified

5-2

6. OR contact modified

5-4~5-5

7. LD screen properties modified

5-29

8. View variable/comment modified

5-33

9. Program optimization modified

5-34

10. I/O parameter modified

9-6

11. Device auto-allocation parameter added

9-25~9-26

12. I/O Skip modified

10-43~10-49

13. Fault mask modified

10-50~10-51

14. module changing wizard modified 15. Print setting modified

10-52 14-8~14-9

16. SFC editing added

CH16

17. ST editing added

CH17

18. Event input module added

CH18

19. coil modified

5-10

Revision History

Version

Date

V1.6

’10.03

Remark

Revised Page

1. User Function/Function Block added

CH19

2. System requirements and installation procedure

CH1

Modified CH9.1

3. Contents on basic parameter added 4. PLC information/Password function modified V1.7

’10.07

CH10.9.1, CH10.9.3

1. Contents on installation of XG5000

CH1.3

(C++ patch) added

V1.8

’14.02

2. SOE U device added

CH18.8

1. Advice for Help open error

CH2.1.1

2. Product Table classified by PLC Series added

CH3.2.1 CH10.17.2

3. Custom events information modified 4. SOE module’s function added

CH18.4.1, CH18.6

V1.9

’14.08

1. Integrated Tool UI Updated

V2.0

’15.02

1. Product Table classified by PLC Series updated

CH3.2.1

V2.1

’17.01

1. Installation of LS Studio and Basic Usage

CH20.1, CH20.2

2. XG5000 variables / comments share

CH20.3

3. Communication parameter setting

CH20.4

V2.2

’17.07

1. Add race monitor XBMS maximum value

CH11

V2.3

’18.02

1. Data memory function added

CH3.4.6

2. Find and replace function improved

CH8

※ The number of User’s manual is indicated right part of the back cover. ⓒ LS Industrial Systems Co., Ltd

2007 All Rights Reserved.

About User’s Manual

About User’s Manual Thank you for purchasing PLC of LS Industrial System Co., Ltd. Before use, make sure to carefully read and understand the User’s Manual about the functions, performances, installation and programming of the product you purchased in order for correct use and importantly, let the end user and maintenance administrator to be provided with the User’s Manual.

The User’s Manual describes the product. If necessary, you may refer to the following description and order accordingly. In addition, you may connect our website(http://eng.lsis.biz/) and download the information as a PDF file.

Relevant User’s Manuals Title

XGK / XGB Instructions & Programming XGK-CPU User’s Manual (XGKCPUA/CPUE/CPUH/CPU S/CPUU)

Description

No. of User’s Manual

It is the user’s manual for programming to explain how to use commands that are used

10310000510

PLC system with XGK CPU module and XGB basic unit. Describes on CPU module, power module, base, I/O module, specification of expansion cable, system configuration and EMC compliance

10310000508

◎ Table of Contents ◎

Chapter 1 Introduction............................................................................................ 1-1~1-21 1.1 Features of XG5000 ............ .......................................................................................... 1-1 1.2 System Requirements for XG5000.................................................................................. 1-3 1.3 Installation of XG5000..................................................................................................... 1-4 1.4 Installation of USB Device Driver ................................................................................. 1-10 1.5 Confirmation of Installed USB Device Driver................................................................. 1-14

Chapter 2 Basic Application ................................................................................. 2-1~2-36 2.1 Screen Configuration ........................................................................................................ 2-1 2.1.1 Menu Configuration ................................................................................................. 2-2 2.1.2 Tool Box ................................................................................................................... 2-8 2.1.3 Status Display Line .................................................................................................. 2-9 2.1.4 Change View Window ........................................................................................... 2-10 2.1.5 Application of Dialog Box ...................................................................................... 2-12 2.2 Open/Close Project......................................................................................................... 2-13 2.2.1 Open Project ......................................................................................................... 2-13 2.2.2 Close Project ......................................................................................................... 2-13 2.2.3 Save Project .......................................................................................................... 2-13 2.3 Convenient Edit Functions .............................................................................................. 2-14 2.3.1 Cut – Paste............................................................................................................ 2-14 2.3.2 Copy – Paste ......................................................................................................... 2-15 2.3.3 Drag and Drop ....................................................................................................... 2-17 2.4 Shortcut Setting .............................................................................................................. 2-20 2.5 Edit Window Zoom-In, Zoom-Out ................................................................................... 2-22 2.6 Options............................................................................................................................ 2-24 2.6.1 LD/IL Edit Options ................................................................................................. 2-24 2.6.2 XG5000 option ...................................................................................................... 2-25 2.6.3 XG5000 Common Editor ..................................................................................... 2-26 2.6.4 XG5000 Color Options .......................................................................................... 2-27 2.6.5 Online Options ...................................................................................................... 2-28 2.6.6 LD option ............................................................................................................... 2-31

2.6.7 LD Font/Color option ............................................................................................. 2-32 2.6.8 SFC option ........................................................................................................... 2-33 2.6.9 SFC Font/Color ..................................................................................................... 2-34 2.6.10 ST option ............................................................................................................. 2-35 2.6.11 ST Font/Color ...................................................................................................... 2-36

Chapter 3 Variable/Comment............................................................................. 3-1~3-40 3.1 Project Configuration ........................................................................................................ 3-1 3.2 Project File Management .................................................................................................. 3-3 3.2.1 New Project ............................................................................................................. 3-3 3.2.2 Open Project ........................................................................................................... 3-7 3.2.3 Open from PLC ....................................................................................................... 3-7 3.2.4 Save Project ............................................................................................................ 3-8 3.2.5 Save as ................................................................................................................... 3-9 3.2.6 Open unread project ............................................................................................. 3-10 3.3 Open KGLWIN File ......................................................................................................... 3-12 3.3.1 Open KGLWIN file ................................................................................................. 3-12 3.3.2 KGLWIN Project conversion rules ......................................................................... 3-13 3.3.3 Confirm converted file ........................................................................................... 3-22 3.4 Project Item ..................................................................................................................... 3-24 3.4.1 Add item ................................................................................................................ 3-22 3.4.2 Import item from file .............................................................................................. 3-34 3.4.3 Export to file .......................................................................................................... 3-37 3.4.4 Item register information ....................................................................................... 3-39 3.4.5 Change program sequence................................................................................... 3-41 3.4.6 Data Memory ......................................................................................................... 3-41 3.5 Compare Project ............................................................................................................. 3-50 3.6 Project Password ............................................................................................................ 3-53 3.6.1 Input password ...................................................................................................... 3-53 3.6.2 Change password ................................................................................................. 3-54 3.6.3 Delete password.................................................................................................... 3-56

Chapter 4 Variable/Comment............................................................................. 4-1~4-38 4.1 Variable/Comment ............................................................................................................ 4-1 4.1.1 View variable ........................................................................................................... 4-1 4.1.2 View device ............................................................................................................. 4-2

4.1.3 View flag .................................................................................................................. 4-3

4.2 Variable/Comment Edit ..................................................................................................... 4-5 4.2.1 Variable/Comment Register .................................................................................... 4-5 4.2.2 Copy, Cut, Delete, Paste ......................................................................................... 4-7 4.2.3 Insert line ............................................................................................................... 4-11 4.2.4 Delete line ............................................................................................................. 4-13 4.2.5 Automatic fill .......................................................................................................... 4-14 4.2.6 Drag and drop ....................................................................................................... 4-16 4.2.7 Undo/Redo ............................................................................................................ 4-17 4.2.8 Export to file .......................................................................................................... 4-18 4.2.9 U Device automatic Register ................................................................................. 4-18 4.2.10 Preview................................................................................................................ 4-20 4.2.11 Print .............................................